Gavan Hunter, Andrew Pattle and Mark Foster
A piping incident occurred during first filling of Rowallan Dam, Tasmania in 1968. The incident occurred at the interface of the embankment with the spillway wall, a 15 m high near vertical wall, where the contact earthfill eroded into the single stage downstream filter. Repairs were undertaken in 1968/1969 and the reservoir has operated largely without incident since.
A risk assessment in 2009 identified that piping through the embankment at the spillway wall interface remained a significant dam safety risk. Investigations in 2010 encountered cracking within the earthfill core at the spillway wall interface.
Dam safety upgrade works were undertaken in 2014/15 to address the piping failure mode at the spillway walls and also within the upper portion of the embankment. The works required excavation down to a rock foundation at depths up to 18 m adjacent to the spillway walls and this excavation provided an unusual opportunity to closely examine active piping features that had been preserved when interim repairs in 1968/69 had arrested the progression of piping. The repair comprised reconstruction of a significant portion of the embankment at the spillway and the reconstruction of the upper 7 m of the crest, which included dual filters downstream of the earthfill core.
The findings from the forensic investigations of the deep excavations adjacent to the right spillway wall are described in this paper along with a summary of finding from the 1968/69 repair works and a discussion of the piping mechanism at the spillway wall. The paper also covers the design and construction of the repair work. The focus of this paper is on advancements in our understanding of piping risk arising from the Rowallan Dam work.
In conclusion, (i) the upgrade works successfully reduced the dam safety risk of Rowallan Dam; (ii) the findings support the methodologies of the piping toolbox; (iii) the case study provides insight into filtering and crack filling mechanisms that have a broader implication for estimating the risks of internal erosion within existing dams; and (iv) the findings support the assessment of the low residual risks for piping through the embankment away from the upgrade work areas (crest reconstruction and spillway walls).
Keywords: Earth and rockfill embankment, piping incident, piping mechanism, dam safety upgrade.
Phillip Kennedy, Robert Murphy, Pat Russell, Chi Fai Wan
Central Highlands Water (CHW) owns thirty four dams varying significantly in size, age, and condition. Thirty of the dams are used for water supply purposes with the remainder providing storage for wastewater reuse schemes. Out of the thirty-four dams, eighteen are more than one hundred years old. They are zoned earthfill embankments, some with a puddle clay core. Fourteen of the dams have been assessed as having potentially high to extreme consequences if the dam fails. The key safety issues among these high consequence dams are inadequate flood capacity, slope instability, and high potential for piping.
CHW’s management policy includes a commitment to identify, assess, prioritise improvements to, and periodically review the safety of its dams, and implement a dam safety upgrade works program. CHW’s Water Plan 3 (2013 – 2018 economic regulatory period) includes nine dam safety upgrade projects, which were identified from risk assessments and investigations carried out over several years.
In 2013, CHW and MWH formed a Delivery and Operational Efficiency Review (DOER) Group to refine and confirm priorities for the proposed dam safety upgrades. The main objectives of the DOER Group were to identify solutions to meet current ANCOLD guidelines and any opportunities to achieve 10% – 20% reduction in capital expenditure costs during planning or delivery of the works for Water Plan 3, while achieving the intended risk reduction. The key elements of the DOER were to (1) form a working group to cover operational, planning and executive management considerations together with dam safety consultants and Victorian dam management experience; (2) closely scrutinise previous assessments; (3) challenge the justification for the project; (4) understand the priorities whilst aiming to deliver a major works program; and (5) identify additional investigations.
Initial investigations of the DOER Group developed a revised program of works allowing confirmed capital works to proceed while investigations into other projects were carried out. The follow-up investigations have identified optimal outcomes through a program of cost-effective solutions for CHW.
This paper aims to share the experience from planning the DOER, and the further investigations that resulted in the development of an optimised delivery strategy for the upgrade projects.
Keywords: Delivery and Operational Efficiency Review, Risk.
Sarah McComber, Peyman Bozorgmehr
Boondooma Dam is a concrete-faced rockfill dam with an unlined, uncontrolled spillway chute. Construction was scheduled for completion in 1983; however a spill event occurred during the last stage.of construction Following this spill event an Erosion Control Structure (ECS) was built across the spillway chute to help mitigate any future scouring.
The spillway performed as expected during minor spill events in the 1990s and early 2000s. During the significant rainfall event of 2010/11, significant scour occurred to the spillway chute and downstream of the ECS, as a result of the spillway operation.
Following the 2010/11 flood, emergency repairs were made and long term repair solutions were investigated. However, during Tropical Cyclone Oswald in January 2013, the dam experienced the flood of record, and further scour occurred in the spillway chute.
The long term repair solution was reviewed in light of the 2013 damage. A solution is required that would satisfy the engineering problem and prevent further damage, while satisfying the commercial considerations faced by dam owners, insurers, customers and downstream stakeholders.
Keywords: Boondooma Dam, flood damage, scour damage, commercial engineering solutions.
Chahnimeh reservoirs with 1.4 billion cubic metres storage capacity have a critical role in water supply for both drinking water and agricultural purposes for the whole Sistan region in eastern Iran. Sistan river used to be the only source for agricultural purposes, so that several gated diversion weirs were constructed on the river in the past 50 years. Because of climate change and upstream development causing flow fluctuations, the river alone is no longer a reliable source for irrigation purposes. So the idea of storing water in Chahnimeh reservoirs and optimised operation of reservoirs have become a necessity. In order to achieve this, development of structures to have efficient operational plan of the river and reservoirs system is underway.
Several projects have been built for more efficient use of the reservoirs, some projects still being designed. One of the latest is the project of “Development of Operational Infrastructures for Chahnimeh Reservoirs” designing a structure to regulate flow between Chahnimeh I and III reservoirs. This kind of structure operating between two connecting reservoirs is so rare, so that innovation is needed to design a cost effective structure covering different operational conditions. Different structures were investigated and the summary of selection of structure types are presented. The paper illustrates challenging design of the project, useful for engineers who might be or will be dealing with such a project. By designing gates with pre-compressed rubber sealing, huge amount of costs associated with having two different gates for different directions of flow are avoided. Because of saturated foundation, by designing a diversion system between two reservoirs, it is possible to undertake pre-consolidation of foundation soil and to drain saturated foundation water. This would reduce settlement of the foundation of the structure after construction to the extent that by construction of a pile group, the gated structure will perform with high reliability for gates function. This type of structure is so rare and the methods and experiences of the presented design can be used by other engineers and consultants in similar projects. The estimated cost of the project is 15 million dollars and with construction under way, completion is expected in 2017.
Keywords: regulating structure, gates, reservoirs, reservoir operation
Since their development, rock mass classification systems have used and manipulated various populations of geomechanical data to allow a rock mass to be divided into different domains or engineering ‘masses’ with the aim of assisting in the geotechnical design of underground openings, excavations, foundations and ground support systems.
Each of these methods consider different characteristics to generate a material classification; including rock strength, joint weathering, defect spacing, in-situ stress and groundwater. However, none of these systems cater for classification of the rock mass based on whole rock weathering, whole rock strength and incipient defect spacing along a borehole.
This new classification system, the Rock Condition Number (RCN), has been developed to reduce the human factor of variability in interpretation when collecting data to classify the rock mass, as other methods, such as Rock Quality Designation (RQD), are prone to significant variability based on the experience of the person logging the core. RQD provides an indication of rock quality over the length of the cored interval, which varies depending on the drilling equipment and ground conditions. This value may typically be calculated over an interval of 1.0, 1.5 or 3.0 metres. The RQD system does not allow for the rapid identification of thin, though important features in the subsurface.
Using data captured electronically in the field, the RCN calculates an instantaneous classification of the rock mass at any point along the borehole, highlighting variations within the rock mass by assessing a combination of characteristics, allowing rapid identification of potential hazardous zones within the rock mass. This allows for significant improvements in efficiency during the assessment and design process/es. Resolution is greatly improved over RQD, with thin, though important, zones of weak material highlighted using this new process.
Comparison between existing classifications and the RCN using real field data indicates the RCN provides greater resolution when identifying deficient zones within the rock mass.
Keywords: Rock mass characterisation, RQD, Rock Condition Number, rock quality, dam foundations.
This paper explores the role of the Lenders’ Technical Advisor (LTA) in identifying and mitigating risks in hydropower dam projects on behalf of the project lenders. It describes the LTA services that are required to manage the pre-financial close, construction and financing periods.
There are differing types of risk in both large and small hydropower projects (contractual, commercial, participant, completion, country, technology, reputational, environmental and social, etc.) and these are discussed with regard to how the lenders may be exposed if the risk eventuates either during dam construction or in operation.
Whereas a large dam for water supply would in its own right be a major project, the dam(s) associated with large hydropower will likely represent less than 25% of the total project cost and with this imbalance comes competing drivers for the other components (tunnels, waterways, powerhouse, M&E equipment, transmission lines, substations, etc).
The paper discusses the typical process whereby a hydropower developer has procured a feasibility study and is working towards financial close — covering both large and small types, i.e. storage dams and run-of-river diversion weir types, and the noticeable trend for fast-tracked developments to make a single large step from feasibility study through to engineer-procure-construct (EPC) contracting. This scenario presents some challenges for the initial due diligence when assessing in the pre-financial close stage.
The paper draws on case studies from the Asia Pacific region to illustrate the key elements in hydropower project financing from the LTA’s perspective, together with the author’s recent and current experience on multiple hydropower projects across Asia and Africa in the run-of-river, storage reservoir and pumped storage type of plants. It also brings together findings from the author’s own recent papers on the subjects of hydropower feasibility studies, the roles of lenders, owners and advisors, and tailored for an ANCOLD audience where the focus is on the dams component of hydropower.
Keywords: Lenders’ Technical Advisor, Dams, Hydropower.