For hydropower dam projects, design and construction of the temporary works including cofferdams are very important. Improper selection, design and/or construction of temporary works may cause delay of major construction works and increase construction cost.
The authors worked on the preparation of the Engineering, procurement and construct EPC tender (based on International Federation of Consulting Engineers (FIDIC) contract-yellow book) for a 20 MW Hydro Power Plant (HPP) project in the Balkans Region. The scheme involved the design and construction of three cofferdams to enable construction of the main dam, intake and powerhouse. The basis for tendering, as a part the contract documents, was the preliminary design of the HPP scheme. The tenderers were allowed to deviate from the solutions presented in the preliminary design as long as the proposed solutions fulfilled the Employer’s Requirements.
As a part of a winning strategy, the preliminary design cofferdams were changed and modified, providing significant saving and facilitating quicker and safer construction. This paper presents the development of the design and challenges faced during construction work.
The volume-of-fluid (VOF) technique was employed to develop a Computational Fluid Dynamics (CFD) model for comparison to physical measurements available from the Eildon Dam model in Australia for validations purposes. The water surface in the downstream chute of the spillway was observed to be mostly comprised of fully developed aerated flow. The free surface is physically measured as located between the mixing and upper zones, thus investigator judgement is critical to achieve reliable measurements. The mixing zone is also characterized by surface waves to complicate matters even further. A challenge arose to develop a post processing methodology that replicates as closely as possible the measuring technique used by the physical modeller for direct comparison of results, using a novel method which utilises Poisson probability of exceedance applied to the free surface.
Lake Buffalo located on the Buffalo River near Myrtleford in Victoria was constructed in the 1960s as a cofferdam for the then proposed Big Buffalo dam. Consequently, the dam was designed for a short life (<10 years) and design features and criteria for a permanent dam were not implemented.
Critical features include a primary spillway with three vertical lift gates, two outlet conduits located
through the spillway piers, a single upstream valve on each outlet conduit for regulation and isolation, and a multi-part bulkhead which is installed in front of the valves for inspection and maintenance.
With the continued operation of the dam beyond 60 years, upgrades appropriate to a permanent dam have been implemented, including addressing deficiencies with spillway gate hoists lifting equipment and redundancy of the outlet conduit vales. This proved challenging, as the operation of spillway structures does not readily align with industry or Australian Standards. This paper will outline the issues encountered, their resolution and the lessons learnt during this upgrade work.
This paper describes taking the data from the transducer recording of dynamic fluctuations at 300 Hz in the physical hydraulic model of the stilling basin of Fairbairn dam and analysing the response of the proposed design solution to these loads. The analysis not only looked at the direct time history loading, but reviewed the response of the anchoring system to the inertial and damping loads. A further extension of the analysis allowing for the stiffness of water has come up with some findings that verify what has intuitively been believed about the design of spillway stilling basin slabs.
Following the catastrophic failure of the bottom outlet conduits of the Massingir Dam, a rehabilitation project was launched involving the installation of steel liners and the rehabilitation of the hydromechanical equipment. This paper describes the testing of an emergency gates for possible use as a control gate to maintain supply to downstream water users. It further describes the innovative use of alternative access for concreting and other services, the use and benefits of self-compacting concrete for infill concreting between the steel liner and existing concrete and the programme and cost benefits of pressurising the steel conduit prior to concrete encasement.
There are many dams in Australia with appurtenant features such as spillway gates, large capacity outlet works, power stations and transfer tunnels. These features can play a significant role in how these dams are operated during flood events and allow for additional flexibility to implement flood mitigation activities such as pre-releases and surcharge depending on authorised operating procedures for the dam.
Typical practice in many dam flood hydrology studies has been to significantly simplify or even ignore the impacts of these features on the dam water level frequency curve. For example, it may have been assumed that spillway gates were either fully open or changed from fully closed to fully open in a uniform manner regardless of inflow rate. Whilst this approach significantly simplifies routing of floods through these storages, it may produce results which are inconsistent with the expected flood probability of the dam given its current operating procedures, especially for relatively frequent flood events. This is particularly critical for risk assessment where definition of the flood loading probabilities requires robust estimates of water level AEPs for all events.
In a number of recent studies, greater emphasis has been placed on detailed modelling of the effects of spillway gates and other outlet works on dam flood hydrology. This has required site-specific algorithms to be developed which incorporate the characteristics of the spillway gates or other features at each structure, as well as the flood operations procedures for the dam. This paper presents a number of case studies where explicit simulation of dam flood operations has had a significant impact on the resulting flood frequency curve and downstream flow rates and discusses the implications of that on dambreak modelling and risk assessment for those dams.