Tian Sing Ng, David Gardiner
Spillway structures play an important part in regulating the designed reservoir water level and are paramount to protect the structural integrity of the dam structure. Impermeability and tight crack control are prime importance in the design and construction of the spillway lining in order to minimise the potential failure modes of cavitation damage and stagnation pressure related failure. A spillway chute is essentially continuously restrained by the roughness of the rock surface and the ground anchors. The provision of control joints, i.e. expansion, contraction and movement joints,are therefore of little benefit due to the restraint as open cracks will still occur. Steel fibre reinforced concrete has been used for resisting erosion of the surface due to abrasion and/or cavitation. Steel fibres combined with conventional reinforcement also provide an amazing synergy to effectively reinforce concrete due to their ability to provide an effective restraining tensile force across open cracks. For the spillway chute,this means any concrete panel size or shape can be considered, even when the chute is fully restrained. Most importantly, this cost effective solution can be constructed joint free while maintaining watertightness. This paper presents some basic principles governing the design of joint free dam spillways employing steel fibre combined with conventional reinforcement. The focus of this paper describes the design and construction of the 400 m long Happy Valley Dam Outfall Channel together with overseas project examples.
N. Vitharana, G. McNally, C. Johnson, A. Thomas, K. Dart and P. Russell
Millbrook Reservoir is an offline storage with an earthen embankment dam containing a puddle clay core and a moderately sized upstream catchment. The dam is 31m high and has a capacity of 16.5 GL when the storage water level is at the Full SupplyLevel (FSL). The reservoir is 25km NE of Adelaide on Chain of Ponds Creek, a tributary of the River Torrens. The dam was constructed during the years 1914-1918. Earthworks were carried out only during summer as the five winters during the construction period were very wet.
Dam safety reviews and geotechnical investigations, undertaken between 2001 and 2004 by SKM, showed that these winter recesses would have created weak layers, increasing the potential for piping due to the lack of a filter. This was highlighted by the large deformations which occurred at the end of construction in 1918. The spillway was assessed as able to pass a flood event with AEP of 1:1,300,000. Given the location of the dam, ANCOLD(2000b) Guidelines suggest the dam should be able to safely pass the PMF flood event. Accordingly, the dam required upgrading to modern guidelines.
The 2005 detailed design of the upgrade included the construction of a 70m wide unlined spillway, construction of filters on the downstream face of the dam with a stabilisation (weighting) fill, installation of instrumentation and seismic protection of the outlet tower. The construction of these works is currently underway.
A common concern for large spillways is erosion of the receiving plunge pool and potential impacts on the stability of the dam.Devils Gate Dam is an 84m high, double curvature arch concrete dam, located in northern Tasmania and constructed between 1968 and 1970.The full 134m long crest is designed as a free-overflow spillway and spill flows impact the downstream valley sides and plunge pool below, where energy is dissipated to reduce riverbank erosion downstream.To protect foundation rock,the plunge pool and large portions of the valley sides were concrete lined with 450mm thick reinforced and anchored concrete. During spill events the area is inundated by up to 12m of tail-water.In 2016 damage to the plunge pool concrete was discovered by divers during a special inspection of the impact areas, but poor visibility limited the understanding of the extent and severity. Subsequent investigations, including detailed sonar scanning, improved the understanding but it was not until the plunge pool was fully dewatered that the full extent of the damage was quantified.The damage commenced around 35m downstream of the dam arch and consisted of approximately 330 square metres of moderately to severely eroded concrete and exposed, deformed, and in some areas completely removed reinforcing bars. The most significant feature was a penetration through the concrete up to 2.5m into the foundation rock.A number of stressed anchor heads were also damaged or destroyed.A full appreciation of the damage necessitated the decision for immediate repairs given the impending power station refurbishment (commencing January 2018) which will subject the plunge pool to nine months of constant spill.This paper outlines the diving and sonar investigations undertaken in 2016, discusses the challenging tasks of dewatering the plunge pool and gaining access through the narrow canyon, and presents the physical works to strengthen the damaged areas.It discusses the difficulty of identifying and treating such damage, and serves as a cautionary tale for other owners who have fully submerged plunge pools downstream of spillways.
John Grimston, Robin Dawson
The Ambuklao and Binga Hydro-Electric Power Projects are located in Luzon, Philippines and were privatised in early 2008 after public bidding. Ambuklao dam forms an impoundment on the Agno River. The nearest city, Baguio, is approximately 45km or 1.5hrs drive away. The key headworks feature is an embankment central core rockfill dam and reaches a maximum height of some 129 m above the bed of the Agno River. A gated spillway is located at the left abutment, with a steep chute and flip bucket. Binga dam forms an impoundment approximately 20 km downstream of the Ambuklao dam. The rockfill embankment with an inclined clay core reaches a height of about 107 m above the bed of the Agno River. The spillway is located at the left abutment.
Heavy tropical rains and typhoons can cause very high flows in the rivers leading into the Ambuklao and Binga reservoirs. PMF peak flow is 11,600 cumecs. Due to the steep slopes surrounding the reservoir and along the access roads to the Binga Dam, landslides can create a hazard in the reservoir or for emergency access to the dam. There are numerous active faults in the area, including the Abra, Digdig and Philippines Faults (the latter being one of the most active faults around the Philippines). The region around the dams is capable of and has experienced earthquakes with a magnitude of 7.8 on the Richter Scale. This was demonstrated by the 1990 earthquake (7.8 magnitude) and caused minor damage to the dam structures.
The Project owner commenced rehabilitation implementation planning immediately after purchasing the facilities aimed at reactivating the Ambuklao plant’s 75MW capacity (inoperable since 1999 due to reservoir siltation issues triggered by the 1990 earthquake) and increasing it to 105MW. Rehabilitation at the Binga plant will increase capacity from it’s current 100MW to 120MW. The overall rehabilitation works include plant, intakes, associated tunnels, etc. This paper will focus primarily on the dam and spillway related rehabilitation, studies and design including review of the PMF and spillway capacity for both dams, Ambuklao innovative upstream face rehabilitation, Ambuklao spillway studies and rehabilitation and Binga spillway works and reservoir sedimentation studies.
2011 – Refurbishment of Ambuklao and Binga Hydro Power Dams and Appurtenant Works
M. Barker, B. Vivian, J. Matthews and P. Oliver
This paper discusses reliability issues of the fourteen 3.85m high by 7.89m wide radial gates at Glenmaggie Dam in Victoria and the twin 3.6m high by 16.5m wide drum gates at Little Nerang Dam in Queensland. The Glenmaggie dam radial gates are manually controlled using electrically driven (mains and diesel generator power supply) hoist motors with a petrol driven hydraulic pack for use in the event of complete electrical power supply failure. A detailed fault tree analysis was developed for the spillway gate reliability of the Glenmaggie Dam gates as part of the risk assessment for the dam, which was being completed at the time of publishing the paper. Each of the identified components of the spillway gates, including human error in operation was used to evaluate the probability of failure of a single gate or multiple gates for inclusion in the event tree to estimate the risk and assist the evaluation of the requirement for remedial works. The Little Nerang drum gates are fully automatic hydraulically operated gates with independent operating mechanics and a common override system in the event of automatic system failure. Drum gates are uncommon on dams and the system operation is discussed together with an assessment of the reliability and measures taken for handling operating risks during floods for the dam, which has some stability concerns.