Michael F. Rogers, Gerard (Jerry) E. Reed III, and Glenn S. Tarbox
The San Diego County Water Authority (Water Authority) recently completed the San Vicente Dam Raise Project (SVDR) to increase local water storage capacity in San Diego County, California as the final phase of the $1.5 billion Emergency & Carryover Storage Project (E&CSP). The E&CSP was developed by the Water Authority to protect the San Diego region from disastrous disruptions to the imported water delivery system due to catastrophic events (e.g. earthquake, structural failure, extended drought, etc.) and to address climate change conditions by increasing the amount of water stored locally in the San Diego region. The E&CSP also provides new features for the legacy Water Authority system delivery to provide a more flexible conveyance system.
Rob Campbell, Tom Kolbe, Ron Fleming, Christopher Dann
Hinze Dam is an Extreme hazard category water supply dam situated in the Queensland Gold Coast hinterland, owned and operated by Seqwater (formerly owned by Gold Coast City Council). The Hinze Dam Stage 3 works involved raising the previously 65m high central core earth and rockfill embankment approximately 15m to a maximum height of approximately 80m.
The Stage 3 works included a program of foundation curtain grouting, consisting of six discrete grout panels, five of those beneath areas where the embankment was extended and one beneath part of the spillway enhancement works. Five of the six grout panels were essentially single row panels, with one or more partial rows added in specific areas of high grout take. The remaining grout panel (Panel 4) was constructed as a triple row panel.
A number of challenges were encountered and overcome during the Stage 3 foundation grouting works due to highly variable foundation conditions, ranging from extremely low strength residual soil to highly fractured and permeable high strength rock.
The grouting works were undertaken using downstage grouting techniques, with manual recording of data, manual control of grout pressures and injection rates and use of predominantly neat cement grout mixes.
A key issue in the execution of the foundation grouting works was the maximum grout pressures applied to the foundation and this was discussed in detail between the project design team and external review panel. This paper presents the results from project specific grout trials and production grouting to demonstrate that closure of the foundation was consistently achieved (with one exception discussed herein), which supports the grouting approach employed and the adopted grout pressures.
This paper presents a case study description of the Stage 3 foundation curtain grouting works, including a summary of key learnings which may be of benefit to future dam foundation curtain grouting projects.
Craig Messer, Francisco Lopez, and Manoj Laxman
The Enlarged Cotter Dam is a new 80m high Roller Compacted Concrete Dam being constructed to augment the water supply for the Canberra region. Due to the size of the main dam and the extreme climatic variations in the ACT, where temperatures range from sub zero in winter to in excess of forty degrees in summer, it is expected that significant stresses will be generated during the cooling of the structure. For this reason it is essential that an understanding of the magnitude of these stresses is developed through the initial strength development period and at critical periods such as the first and second winter when the temperature differential between ambient conditions and the core of the structure may be greatest. The development of thermal stress within the structure has critical impacts on both the RCC mix design and the dam construction equipment and methodology.
For the Enlarged Cotter Dam, thermal stresses were investigated using both two and three dimensional finite element transient heat transfer analyses, making use of the thermal properties derived from laboratory testing including instrumented thermal blocks, as well as established literature. Modelling of the thermal stresses in the dam required the development of time dependent concrete properties, such as strength, stiffness and heat generation, with the latter based on test results and calibrated to actual measured values. Additionally, site dependent conditions for ambient temperature, external conduction, convection and radiation factors, dam foundation temperatures and restraint, dam construction sequence, formwork, joint spacing, insulation and timing of reservoir filling were also modelled.
Initial thermal modelling of the dam demonstrated that significant tensile stresses and potential cracking could develop within the structure, at both early and mature concrete ages. Subsequent analyses were developed to investigate methods of reducing these stresses to within acceptable limits. This paper presents the results of the thermal analyses, including the methods to be employed during and after construction to minimise cracking without impacting construction costs and even optimising the speed of construction.
Finite Element Transient Thermal Analysis of the Enlarged Cotter Dam
Mark Locke and Scott Kindred
The Bulk Water Alliance (BWA) consisting of ACTEW and ACTEW-AGL, GHD, and John Holland / Abigroup, are delivering the Enlarged Cotter Dam project in Canberra, ACT. The greatly enlarged reservoir will require two central core rockfill saddle dams on a ridge adjacent to the main dam site. Construction of these two dams was completed in early 2011. The challenges of the site and the Alliance delivery model have provided opportunities for innovation in both use of materials and construction.
The dam foundations were variably weathered and fractured with some highly weathered seams extending below the cutoff trench foundation. The foundation was grouted effectively using GIN grouting and the entire cutoff trench was shotcreted to reduce the risk of piping of the dispersive core material.
The steep topography provided very limited sources of material suitable for a dam core. Potential contingency plans considered included bentonite enrichment of the low plasticity materials or a change to a concrete faced rockfill dam. The high cost of these options drove the decision to use the available residual soils from small gullies by selectively winning material with a higher fines content for use below full supply level. The lack of room on the ridge for stockpiling and conditioning of clays lead to trialling of a continuous mixer for mixing and conditioning the core which was found to be highly successful.
Filter materials were crushed sands and gravels produced from nearby commercial quarries. The materials and grading were generally high quality, with some challenges producing coarser filter materials by blending available aggregate products. A range of options were effectively adopted for placement of the filters including loader placement, trench boxes and spreading from a modified ejector dump truck.
Enlarged Cotter Dam Saddle Dams – Materials and Construction
Monique de Moel, Mark Arnold, Gamini Adikari
Monbulk Saddle Dam, built in 1929, is one of two saddle dams located at the southern end of Silvan Reservoir, near the township of Monbulk, Victoria. The saddle dam is a 5.3m high earthfill embankment with a 230mm wide, centrally located, concrete core wall. The reservoir retained is located in the valley of Stonyford Creek, and impounds approximately 40,500 ML of water at FSL.
Excessive seepage at the right abutment of Monbulk Saddle Dam has been an issue since the early 1970’s. The reservoir has been operating with a level restriction since then to reduce the seepage flows. However; this restriction limits the operational flexibility of the storage. Early investigations concluded that the most likely mechanism for these excessive seepage flows was a defect in the concrete core wall.
Melbourne Water Corporation, (the owner and the operator of the reservoir), undertook a risk assessment for Silvan Reservoir as part of a review of its dams asset portfolio. Based on the information then available, the risk assessment was undertaken using the criteria and guidelines developed by ANCOLD. The result was that the piping risks associated with the seepage from the west abutment at Monbulk Saddle Dam was unacceptable. The risk assessment Panel also cast doubt on the likelihood of the seepage being caused by a defect in the concrete core wall. Melbourne Water therefore engaged SMEC Australia to investigate the likely causes and mechanisms for this seepage and to develop suitable remedial measures for the dam.
The investigations have included a desktop review of historical information, test pit investigations, Sonic borehole drilling, dynamic cone penetration tests, an infrared thermal imaging investigation and an electromagnetic groundwater seepage flow mapping investigation.
These investigations have shown that the most likely cause of the seepage is the presence of permeable foundation layers located beneath and around the existing core wall as the core wall does not extend over the full length of the embankment and becomes shallower towards the abutments.
To satisfy the ALARP principle; risk reduction remedial works Concept Designs are being developed and reviewed.
2011 – Investigating the Piping Risk Associated with Seepage at Monbulk Saddle Dam of Silvan Reservoir, Victoria