David Piccolo, Gareth Swarbrick, Garry Mostyn, Bruce Hutchison, Rodd Brinkmann
Hillgrove Resources owns and operates Kanmantoo copper mine some 44 km southeast of Adelaide.
An important feature of the mine is its tailings storage facility (TSF) which is fully lined with HDPE, and double lined at the base, fully under drained, has a secondary underdrainage system for leak detection and a multi-staged centralised decant system. This onerous design of the TSF was developed in consultation with DMITRE between 2007 and 2010 amid concerns of groundwater protection and effective water management.
The Authors were approached in 2010, following construction of the initial stage of the TSF, and charged with developing the design to increase storage from 13 to 20 million tonnes, as well as optimising the design and construction of future stages.
This paper presents the more interesting aspects of the design and construction optimisation between 2010 and 2016 including:
The design and construction approaches have been scrutinised and accepted by regulatory authorities, and implemented by the mine operator over a period of 6 years. The paper includes lessons learnt during the implementation process.
Rod Westmore, Andrew George& Robert Wilson
A 2007 risk assessment of Hume Dam concluded that the dam did not satisfy the ANCOLD societal risk criteria for existing dams. The Spillway Southern Junction (SSJ) and its associated failure modes was one of the main contributors to the risk profile.
Upgrade works at the SSJ involved the retro-installation of additional filter and drainage materials in the 40m high embankment immediately downstream of the tower block and central core wall by installation of more than 10,000m of secant caisson drilled columns backfilled with filter and/or drainage materials.
This paper describes the design and construction issues associated with the upgrade works, the equipment and methodologies developed to achieve the principal design objectives of coverage and connectivity of filter and drainage columns, and optimisation of compaction of the backfill materials. It also describes how these requirements were met whilst minimising adverse affects such as vertical deviation, excessive vibration, subsidence of secant filter columns during construction, and clay smearing of the perimeter of individual columns.
Hume Dam Spillway Southern Junction Filter and Drainage Works
Kirsty Carroll, Kelly Maslin, Richard Rodd
Melbourne Water manages over 210 retarding basins across Greater Melbourne ranging in size from 4ML to 4700 ML with embankment heights from 0.3m to 10m. Over the years the basins have been designed and constructed by a range of different owners and authorities. Varying design and construction standards with the majority of retarding basins generally being located in highly urbanised areas, has resulted in Melbourne Water having a large portfolio of assets that have potential to pose a significant risk to the downstream communities they are designed to protect.
High level hazard category assessments completed over the last10 years identified that approximately 90 structures were either High or Extreme hazard categories based on the ANCOLD Guidelines on Assessment of the Consequences of Dam Failure.
In an attempt to identify retarding basins requiring priority consideration for remedial works Melbourne Water embarked on a process of completing a dam safety risk assessment for five of the retarding basins in accordance with the ANCOLD Guidelines on Risk Assessment. The objective of the risk assessment was to develop an understanding of the key risk issues that might affect retarding basins as distinct from water supply storages, identify potential remedial works and develop a prioritised risk management strategy for the five basins considered. In completing the risk assessment there was also significant discussion about ways to streamline the process to allow assessment of the remaining basins.
This paper details the results obtained from the risk assessment, investigates the application of the base safety condition and implementation of a risk management strategy. It also looks at similarities between sites to enable common upgrades to be implemented across the range of retarding basins. This paper also discusses the need for guidelines specific to retarding basins to be developed.
How do you solve a problem like retarding basins? An asset owner’s perspective
Craig Johnson, Mark Arnold
Toorourrong Reservoir is a small storage reservoir which was constructed in 1885 and forms an important part of Melbourne’s water supply network. As part of Melbourne Water’s dam safety upgrade program, remedial works at Toorourrong Reservoir were identified to address deficiencies in flood capacity, embankment stability and to provide protection against piping. These works included an engineered filter system, downstream stabilising berm and raising of the dam crest level by 2.3m through a combination of earthfill and a concrete parapet wall. The existing spillway also required substantial enlargement and the existing scour and outlet structures were to be reconfigured. These works were designed and undertaken by the Water Resources Alliance (WRA).
Preliminary geotechnical investigations indicated the dam was founded on soft alluvial deposits, with the potential for foundation liquefaction under earthquake loading. During the course of subsequent investigations, the full complexity of the dam foundation was realised using numerous techniques including geophysics, CPT
u probes and seismic dilatometer testing. The results of these investigations were used to develop a detailed geotechnical model and embankment design sections. A range of analytical methods were utilised to characterise the liquefaction potential of the foundation, with these making reference to recent developments in this area of practice. Through an extensive assessment and review process, the design soil properties for the foundation were established and the liquefaction potential determined.
Based on these assessments, it was found that the potential for liquefaction existed across the majority of the dam foundation, with discrete soil layers liquefying depending on the intensity of the design seismic event. Strain-weakening (sensitive) soils were also identified in the foundation. A quasi risk-based stability assessment was undertaken for a range of post-liquefaction strength parameters and FoS to determine the sensitivity of the foundation response. Stability analyses were performed which indicated that additional stabilising berms were required at several locations. However, even with these berms, the extremely low post-liquefaction strengths meant that further ground improvement was required. This was assessed further and Grouted Stone Columns (GSC) were ultimately selected as the preferred foundation improvement method for the critical design sections with GSC to be installed both upstream and downstream to reinforce the dam foundation. This is the first time GSC have been used in Australia and some key “lessons learned” will be discussed.
2011 – Toorourrong Reservoir – Small Dam, Big Problems
B. Ghahreman Nejad, H. Taiebat, M. Dillon and K. Seddon
One of the causes of tailings dam failure has been seismically induced liquefaction during earthquakes. Liquefaction, if mobilised, significantly reduces the stiffness and strength of affected soils in the embankment dam or its foundation and may lead to large deformations and dam failure. This paper reports the results of seismic liquefaction assessment and deformation analyses of Bobadil tailings dam located in Tasmania. The tailings dam consists of a perimeter rockfill starter dam which has been raised in stages using the “upstream” construction method. The embankment raises (formed by clay or coarse tailings) are constructed over a foundation of previously deposited tailings in the impoundment which is potentially susceptible to liquefaction. Extensive field and laboratory tests were carried out to assess the tailings liquefaction potential and also to determine the material properties required for seismic stability and deformation analyses. Numerical modelling of seismic liquefaction and deformation analyses were carried out to predict the magnitude and pattern of deformations that may lead to uncontrolled release of tailings. The results of these analyses are presented and compared with literature report of those observed during past earthquakes.
2011 – Numerical Modelling of Seismic Liquefaction for Bobadil Tailings Dam