P C Blersch, W van Wyk , R Steenkamp
Construction of the partially completed Calueque Dam on the Cunene River in Angola was abandoned in 1976 due to the hostilities in Angola. In 1988 the dam was bombed, causing significant damage to the bridge deck, other structures and equipment. Work to complete and rehabilitate the dam commenced in late 2012 and included major earthworks, extensive concrete repairs and refurbishment and installation of mechanical equipment, including ten spillway radial gates and two outlet gates with lifting equipment, emergency gates and cranes, including electrical and control systems. A number of challenges were encountered in planning and executing the project but were overcome largely as a result of detailed historical project information having been retained well beyond the norm and through the involvement of a key member of the original project team in the current project.
Keywords: Dam rehabilitation, radial gates, zoned earthfill embankment
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Robert Kingsland, Michelle Black, Andrew Russell
Managing the vibration impacts associated with blasting is a challenge for mine planners and operators. In an open cut mining environment production blasting is often an integral part of operations. The management of surface water is a key operational requirement for open cut pits and mine water dams are often a part of the water management infrastructure. Consequently, mine water dams are often subject to blasting impacts.
For the mine operator the foremost questions are, “how close can mine blasting progress towards the dam?” and “what is the maximum vibration that the structure can be safely subjected to?” For the dam safety regulator the key concerns are around potential modes of failure, consequence of failure, the likelihood of failure and the management of risk.
With reference to case studies, this paper will discuss the acceptable blasting limits for earth dams, impacts on various dam elements and failure mode analysis. Failures modes discussed include embankment cracking, slope failure and deformation, foundation cracking and outlet structure cracking. Risk mitigation measures will be presented including design, operation and monitoring controls.
Keywords: blasting impacts, embankment dams, coal mine.
Phillip Kennedy, Robert Murphy, Pat Russell, Chi Fai Wan
Central Highlands Water (CHW) owns thirty four dams varying significantly in size, age, and condition. Thirty of the dams are used for water supply purposes with the remainder providing storage for wastewater reuse schemes. Out of the thirty-four dams, eighteen are more than one hundred years old. They are zoned earthfill embankments, some with a puddle clay core. Fourteen of the dams have been assessed as having potentially high to extreme consequences if the dam fails. The key safety issues among these high consequence dams are inadequate flood capacity, slope instability, and high potential for piping.
CHW’s management policy includes a commitment to identify, assess, prioritise improvements to, and periodically review the safety of its dams, and implement a dam safety upgrade works program. CHW’s Water Plan 3 (2013 – 2018 economic regulatory period) includes nine dam safety upgrade projects, which were identified from risk assessments and investigations carried out over several years.
In 2013, CHW and MWH formed a Delivery and Operational Efficiency Review (DOER) Group to refine and confirm priorities for the proposed dam safety upgrades. The main objectives of the DOER Group were to identify solutions to meet current ANCOLD guidelines and any opportunities to achieve 10% – 20% reduction in capital expenditure costs during planning or delivery of the works for Water Plan 3, while achieving the intended risk reduction. The key elements of the DOER were to (1) form a working group to cover operational, planning and executive management considerations together with dam safety consultants and Victorian dam management experience; (2) closely scrutinise previous assessments; (3) challenge the justification for the project; (4) understand the priorities whilst aiming to deliver a major works program; and (5) identify additional investigations.
Initial investigations of the DOER Group developed a revised program of works allowing confirmed capital works to proceed while investigations into other projects were carried out. The follow-up investigations have identified optimal outcomes through a program of cost-effective solutions for CHW.
This paper aims to share the experience from planning the DOER, and the further investigations that resulted in the development of an optimised delivery strategy for the upgrade projects.
Keywords: Delivery and Operational Efficiency Review, Risk.
Nihal Vitharana, Nuno Ferreira
The raising and/or stabilising of existing concrete gravity dams by continuous concrete buttressing is a viable solution and, in some cases, it is the only solution available. There are few medium-large dams in Australia currently under consideration for raising with continuous buttressing.
Two of the major issues to be surmounted are: (a) the existing dam should not be subjected to cracking (particularly on the upstream face) due to heat-hydration effects, and (b) the requirement for the two dam bodies to resist the hydrostatic and other loadings as a monolith (unified dam).
However, there is great need for understanding the mechanisms involved in selecting an appropriate heat-of-hydration model and in calculating thermal stresses rationally. Due to such lack of understanding, expensive precautions, mostly with compounding conservatisms, would be adopted in concept and detailed designs eg. shear-keys on the interface, artificial cooling, post-grouted interface, anchor bars at the interface, concrete with high cement contents. On the other hand, unsafe designs could be the result.
The paper discusses these issues highlighting that a rational approach can be adopted to economise the design and construction processes. An example is also presented to demonstrate how the potential for temperature-induced cracking in new and old dam bodies can be evaluated with reduced uncertainty by considering all the mechanisms involved in a holistic way.
Keywords: Heat-of-Hydration modelling, raising concrete dams, thermal stresses, concrete buttressing
Chahnimeh reservoirs with 1.4 billion cubic metres storage capacity have a critical role in water supply for both drinking water and agricultural purposes for the whole Sistan region in eastern Iran. Sistan river used to be the only source for agricultural purposes, so that several gated diversion weirs were constructed on the river in the past 50 years. Because of climate change and upstream development causing flow fluctuations, the river alone is no longer a reliable source for irrigation purposes. So the idea of storing water in Chahnimeh reservoirs and optimised operation of reservoirs have become a necessity. In order to achieve this, development of structures to have efficient operational plan of the river and reservoirs system is underway.
Several projects have been built for more efficient use of the reservoirs, some projects still being designed. One of the latest is the project of “Development of Operational Infrastructures for Chahnimeh Reservoirs” designing a structure to regulate flow between Chahnimeh I and III reservoirs. This kind of structure operating between two connecting reservoirs is so rare, so that innovation is needed to design a cost effective structure covering different operational conditions. Different structures were investigated and the summary of selection of structure types are presented. The paper illustrates challenging design of the project, useful for engineers who might be or will be dealing with such a project. By designing gates with pre-compressed rubber sealing, huge amount of costs associated with having two different gates for different directions of flow are avoided. Because of saturated foundation, by designing a diversion system between two reservoirs, it is possible to undertake pre-consolidation of foundation soil and to drain saturated foundation water. This would reduce settlement of the foundation of the structure after construction to the extent that by construction of a pile group, the gated structure will perform with high reliability for gates function. This type of structure is so rare and the methods and experiences of the presented design can be used by other engineers and consultants in similar projects. The estimated cost of the project is 15 million dollars and with construction under way, completion is expected in 2017.
Keywords: regulating structure, gates, reservoirs, reservoir operation
Kim Robinson, Andrew Pattle and Thomas Shurvell
Rowallan Dam is a 43m high clay core rock fill dam located in Northern Tasmania. The dam impounds 121GL used for hydro power generation and has a High A consequence category.
Over the summer of 2014/15 major reconstruction works were carried out on the dam to repair a piping incident from 1968. The work entailed reconstructing two sections of the dam down to foundation level and the upper 7m of the 568m dam crest. During the work, the dam was temporarily exposed to a significantly increased flood overtopping risk.
A range of measures were taken to manage the overtopping risk; such as increasing the dewatering capacity of the dam, lake draw down, installation of a sheetpile wall, development of emergency backfill procedures and a flood forecasting system.
The focus of this paper is on the flood forecasting system and how this was integrated into the overall management of overtopping risk during construction. The forecast models were run automatically on a 2 hour schedule using the latest BoM forecast, telemetered lake levels and rainfall from 7 gauges surrounding the catchment. The system provided a continuous 7 day lake level forecast which guided the site team on when to release water to manage the storage.
In the event that the lake level forecast reached a predetermined trigger level, the dam safety team would have been automatically notified and various emergency procedures would have been triggered in response to the flood warning.
This paper discusses the measures that were taken to manage the flood risk, how it worked in practice and conclusions which are applicable more generally to managing overtopping risk during dam works.
Keywords: dam construction flood risk, flood forecasting