Nihal Vitharana, Nuno Ferreira
The raising and/or stabilising of existing concrete gravity dams by continuous concrete buttressing is a viable solution and, in some cases, it is the only solution available. There are few medium-large dams in Australia currently under consideration for raising with continuous buttressing.
Two of the major issues to be surmounted are: (a) the existing dam should not be subjected to cracking (particularly on the upstream face) due to heat-hydration effects, and (b) the requirement for the two dam bodies to resist the hydrostatic and other loadings as a monolith (unified dam).
However, there is great need for understanding the mechanisms involved in selecting an appropriate heat-of-hydration model and in calculating thermal stresses rationally. Due to such lack of understanding, expensive precautions, mostly with compounding conservatisms, would be adopted in concept and detailed designs eg. shear-keys on the interface, artificial cooling, post-grouted interface, anchor bars at the interface, concrete with high cement contents. On the other hand, unsafe designs could be the result.
The paper discusses these issues highlighting that a rational approach can be adopted to economise the design and construction processes. An example is also presented to demonstrate how the potential for temperature-induced cracking in new and old dam bodies can be evaluated with reduced uncertainty by considering all the mechanisms involved in a holistic way.
Keywords: Heat-of-Hydration modelling, raising concrete dams, thermal stresses, concrete buttressing
P C Blersch, W van Wyk , R Steenkamp
Construction of the partially completed Calueque Dam on the Cunene River in Angola was abandoned in 1976 due to the hostilities in Angola. In 1988 the dam was bombed, causing significant damage to the bridge deck, other structures and equipment. Work to complete and rehabilitate the dam commenced in late 2012 and included major earthworks, extensive concrete repairs and refurbishment and installation of mechanical equipment, including ten spillway radial gates and two outlet gates with lifting equipment, emergency gates and cranes, including electrical and control systems. A number of challenges were encountered in planning and executing the project but were overcome largely as a result of detailed historical project information having been retained well beyond the norm and through the involvement of a key member of the original project team in the current project.
Keywords: Dam rehabilitation, radial gates, zoned earthfill embankment
Gavan Hunter, Andrew Pattle and Mark Foster
A piping incident occurred during first filling of Rowallan Dam, Tasmania in 1968. The incident occurred at the interface of the embankment with the spillway wall, a 15 m high near vertical wall, where the contact earthfill eroded into the single stage downstream filter. Repairs were undertaken in 1968/1969 and the reservoir has operated largely without incident since.
A risk assessment in 2009 identified that piping through the embankment at the spillway wall interface remained a significant dam safety risk. Investigations in 2010 encountered cracking within the earthfill core at the spillway wall interface.
Dam safety upgrade works were undertaken in 2014/15 to address the piping failure mode at the spillway walls and also within the upper portion of the embankment. The works required excavation down to a rock foundation at depths up to 18 m adjacent to the spillway walls and this excavation provided an unusual opportunity to closely examine active piping features that had been preserved when interim repairs in 1968/69 had arrested the progression of piping. The repair comprised reconstruction of a significant portion of the embankment at the spillway and the reconstruction of the upper 7 m of the crest, which included dual filters downstream of the earthfill core.
The findings from the forensic investigations of the deep excavations adjacent to the right spillway wall are described in this paper along with a summary of finding from the 1968/69 repair works and a discussion of the piping mechanism at the spillway wall. The paper also covers the design and construction of the repair work. The focus of this paper is on advancements in our understanding of piping risk arising from the Rowallan Dam work.
In conclusion, (i) the upgrade works successfully reduced the dam safety risk of Rowallan Dam; (ii) the findings support the methodologies of the piping toolbox; (iii) the case study provides insight into filtering and crack filling mechanisms that have a broader implication for estimating the risks of internal erosion within existing dams; and (iv) the findings support the assessment of the low residual risks for piping through the embankment away from the upgrade work areas (crest reconstruction and spillway walls).
Keywords: Earth and rockfill embankment, piping incident, piping mechanism, dam safety upgrade.
Peyman Bozorgmehr, Sarah McComber, David Harrigan, Erik F R Bollaert
Boondooma Dam is a concrete-faced rockfill dam with an unlined, uncontrolled spillway chute. The Acceptable Flood Capacity of Boondooma Dam is 1:60,000 AEP (equal to the Dam Crest Flood (DCF) and has a maximum inflow of 14,330 m3/s.
Significant rainfall events during 2010/11 and 2013 subjected the spillway to moderate discharges over the crest which caused significant scour to the spillway chute.
Following these events, a 3D physical hydraulic model was constructed at a 1:80 scale to investigate repair options. Originally the spillway chute was modelled using a mobile bed set up which showed that that future scour could occur. However, the model could not determine the rate and characteristics of this damage.
In order to determine how future scour may occur, the 3D model was modified using laser survey mapping of the spillway chute after each flood event. Using milled aluminium and concrete capping the model was able to accurately portray the damage profile sustained by the spillway in the 2010/11 and 2013 flood events.
Transient pressure, static pressure, water elevation, velocity and jet measurements of the model were used in a Comprehensive Scour Model to help inform how damage to the chute may progress in future flood events.
Keywords: Boondooma Dam, flood damage, 3D physical hydraulic modelling, comprehensive scour assessment
This paper explores the role of the Lenders’ Technical Advisor (LTA) in identifying and mitigating risks in hydropower dam projects on behalf of the project lenders. It describes the LTA services that are required to manage the pre-financial close, construction and financing periods.
There are differing types of risk in both large and small hydropower projects (contractual, commercial, participant, completion, country, technology, reputational, environmental and social, etc.) and these are discussed with regard to how the lenders may be exposed if the risk eventuates either during dam construction or in operation.
Whereas a large dam for water supply would in its own right be a major project, the dam(s) associated with large hydropower will likely represent less than 25% of the total project cost and with this imbalance comes competing drivers for the other components (tunnels, waterways, powerhouse, M&E equipment, transmission lines, substations, etc).
The paper discusses the typical process whereby a hydropower developer has procured a feasibility study and is working towards financial close — covering both large and small types, i.e. storage dams and run-of-river diversion weir types, and the noticeable trend for fast-tracked developments to make a single large step from feasibility study through to engineer-procure-construct (EPC) contracting. This scenario presents some challenges for the initial due diligence when assessing in the pre-financial close stage.
The paper draws on case studies from the Asia Pacific region to illustrate the key elements in hydropower project financing from the LTA’s perspective, together with the author’s recent and current experience on multiple hydropower projects across Asia and Africa in the run-of-river, storage reservoir and pumped storage type of plants. It also brings together findings from the author’s own recent papers on the subjects of hydropower feasibility studies, the roles of lenders, owners and advisors, and tailored for an ANCOLD audience where the focus is on the dams component of hydropower.
Keywords: Lenders’ Technical Advisor, Dams, Hydropower.
Since their development, rock mass classification systems have used and manipulated various populations of geomechanical data to allow a rock mass to be divided into different domains or engineering ‘masses’ with the aim of assisting in the geotechnical design of underground openings, excavations, foundations and ground support systems.
Each of these methods consider different characteristics to generate a material classification; including rock strength, joint weathering, defect spacing, in-situ stress and groundwater. However, none of these systems cater for classification of the rock mass based on whole rock weathering, whole rock strength and incipient defect spacing along a borehole.
This new classification system, the Rock Condition Number (RCN), has been developed to reduce the human factor of variability in interpretation when collecting data to classify the rock mass, as other methods, such as Rock Quality Designation (RQD), are prone to significant variability based on the experience of the person logging the core. RQD provides an indication of rock quality over the length of the cored interval, which varies depending on the drilling equipment and ground conditions. This value may typically be calculated over an interval of 1.0, 1.5 or 3.0 metres. The RQD system does not allow for the rapid identification of thin, though important features in the subsurface.
Using data captured electronically in the field, the RCN calculates an instantaneous classification of the rock mass at any point along the borehole, highlighting variations within the rock mass by assessing a combination of characteristics, allowing rapid identification of potential hazardous zones within the rock mass. This allows for significant improvements in efficiency during the assessment and design process/es. Resolution is greatly improved over RQD, with thin, though important, zones of weak material highlighted using this new process.
Comparison between existing classifications and the RCN using real field data indicates the RCN provides greater resolution when identifying deficient zones within the rock mass.
Keywords: Rock mass characterisation, RQD, Rock Condition Number, rock quality, dam foundations.