Nihal Vitharana, Nuno Ferreira
The raising and/or stabilising of existing concrete gravity dams by continuous concrete buttressing is a viable solution and, in some cases, it is the only solution available. There are few medium-large dams in Australia currently under consideration for raising with continuous buttressing.
Two of the major issues to be surmounted are: (a) the existing dam should not be subjected to cracking (particularly on the upstream face) due to heat-hydration effects, and (b) the requirement for the two dam bodies to resist the hydrostatic and other loadings as a monolith (unified dam).
However, there is great need for understanding the mechanisms involved in selecting an appropriate heat-of-hydration model and in calculating thermal stresses rationally. Due to such lack of understanding, expensive precautions, mostly with compounding conservatisms, would be adopted in concept and detailed designs eg. shear-keys on the interface, artificial cooling, post-grouted interface, anchor bars at the interface, concrete with high cement contents. On the other hand, unsafe designs could be the result.
The paper discusses these issues highlighting that a rational approach can be adopted to economise the design and construction processes. An example is also presented to demonstrate how the potential for temperature-induced cracking in new and old dam bodies can be evaluated with reduced uncertainty by considering all the mechanisms involved in a holistic way.
Keywords: Heat-of-Hydration modelling, raising concrete dams, thermal stresses, concrete buttressing
Bob Wark, Louise Thomas, Andrew Peek
Alkali Silica Reaction (ASR) has been by far the dominant cause identified in the deterioration of concrete caused by expansion of the pastes from an interaction with the aggregates. However the path to the identification of the presence of the deleterious effects of ASR is not always straightforward. In a recent example, the concrete spillway slabs and walls at South Dandalup Dam exhibited classic craze cracking symptoms of ASR. However when subjected to more detailed analysis the driving process was found to be delayed ettringite formation (DEF).
ASR and DEF are chemically different concrete deterioration mechanisms with physically similar manifestation, causing slow concrete expansion in the presence of moisture. ASR has been reported mostly in concrete structures constructed prior to the early 90’s when the DEF deterioration mechanism was not fully recognised. However it is possible that ASR and DEF can take place simultaneously and more extensive damage due to DEF could have occurred and remain undetected.
The paper will also describe a recent case using basalt aggregate for Stirling Dam in which the use of an accelerated mortar bar test gave an extreme reaction but the ASTM concrete prism expansion test gave a negative result. Further detailed petrographic examination provided the clues to the real cause.
The paper will describe the occurrence of the problems, compare the causes and outline the methods undertaken to investigate the issues. Alternative concrete mix designs, incorporating a high flyash content to replace ordinary Portland cement as the main pozzolanic material, have been investigated and successfully implemented. This paper describes the investigations undertaken to develop these alternate mixes, the resultant properties of the concrete and its resistance to deterioration.
2011 – Searching for Solutions to ASR
Conrad Ginther, Colleen Stratford
The Wyaralong Dam Alliance (WDA), a consortium of seven engineering and contracting companies, was contracted to design and construct the Wyaralong Dam, which impounds the Teviot Brook 14 km from Beaudesert in Queensland, Australia. The dam is an approximately 500 metre long, 48 metre high Roller Compacted Concrete (RCC) structure built on a foundation generally consisting of massive sandstone with intermittent conglomerate zones consisting of cemented gravels, mudclasts and sands. Geologic features of note with regard to dam stability and long term seepage at the site are dominated by downstream sloping bedding features and conglomerate zones. In addition to the bedding-related features, two predominant vertical to subvertical fracture sets exist. The condition of the vertical fractures ranges from tight and fresh at depth to highly weathered and filled with dispersive clay and gravels near the foundation surface. To provide a durable and effective long term seepage barrier for the dam, an extensive foundation cleaning and treatment operation was undertaken. This comprised drilling, blasting, and excavation of the majority of the highly weathered rock and dispersive materials supplemented by localized installation of small cut-offs and dental concrete and the construction of a double-line grout curtain installed using real time computer monitoring, the GIN methodology, and balanced, stable grout mixes.
Foundation Preparation and Seepage Barrier Installation at Wyaralong Dam Construction Project
Robert Keogh RPEQ, CE Civil (Hon), Mal Halwala, Peter Boettcher, Renee Butterfield
SunWater is a Government Owned Corporation (GOC), operating in a competitive market on an equal commercial footing with the private sector. SunWater owns 23 referable dams. Over the last fifty years there has been significant development of the methodologies used to estimate extreme rainfall events. These have resulted in substantial increases in probable maximum flood (PMF) estimates for most of SunWater’s dams.
SunWater has undertaken a Comprehensive Risk Assessment program across its portfolio. SunWater now has a good understanding of the deficiencies and available risk reduction options for each dam under all load conditions. The total cost to rectify all deficiencies is several hundred million dollars and well beyond the financial capacity of the organisation in the short term.
ANCOLD and Regulators have different published opinions on decision making criteria for dam safety upgrades. Once the conditions for the tolerability of Societal and Individual Risk are satisfied the onus remains with the dam owner to meet the ALARP principle. The decision making process is complicated by uncertainties in inputs to risk assessments. The authors have considered these uncertainties as well as the legal implications, differing ANCOLD and Regulator requirements, and business and economic loss, in formulating the decision making process. The methodology is simplified but effective. If the process is followed the dam owner’s investments will meet ANCOLD, Regulatory, legal and business requirements.
This Paper details a logical decision making process designed to allow a non technical Board to balance social, legal and financial objectives. The process considers overall risk, tolerability, the ALARP principle, and project prioritisation. The process is being used by SunWater to determine the Acceptable Flood Capacity of each dam, which dams will be upgraded, priorities and scheduling of each upgrade.
How SunWater, as a commercial dam owner makes investment decisions for dam safety upgrades
Craig Johnson, Mark Arnold
Toorourrong Reservoir is a small storage reservoir which was constructed in 1885 and forms an important part of Melbourne’s water supply network. As part of Melbourne Water’s dam safety upgrade program, remedial works at Toorourrong Reservoir were identified to address deficiencies in flood capacity, embankment stability and to provide protection against piping. These works included an engineered filter system, downstream stabilising berm and raising of the dam crest level by 2.3m through a combination of earthfill and a concrete parapet wall. The existing spillway also required substantial enlargement and the existing scour and outlet structures were to be reconfigured. These works were designed and undertaken by the Water Resources Alliance (WRA).
Preliminary geotechnical investigations indicated the dam was founded on soft alluvial deposits, with the potential for foundation liquefaction under earthquake loading. During the course of subsequent investigations, the full complexity of the dam foundation was realised using numerous techniques including geophysics, CPT
u probes and seismic dilatometer testing. The results of these investigations were used to develop a detailed geotechnical model and embankment design sections. A range of analytical methods were utilised to characterise the liquefaction potential of the foundation, with these making reference to recent developments in this area of practice. Through an extensive assessment and review process, the design soil properties for the foundation were established and the liquefaction potential determined.
Based on these assessments, it was found that the potential for liquefaction existed across the majority of the dam foundation, with discrete soil layers liquefying depending on the intensity of the design seismic event. Strain-weakening (sensitive) soils were also identified in the foundation. A quasi risk-based stability assessment was undertaken for a range of post-liquefaction strength parameters and FoS to determine the sensitivity of the foundation response. Stability analyses were performed which indicated that additional stabilising berms were required at several locations. However, even with these berms, the extremely low post-liquefaction strengths meant that further ground improvement was required. This was assessed further and Grouted Stone Columns (GSC) were ultimately selected as the preferred foundation improvement method for the critical design sections with GSC to be installed both upstream and downstream to reinforce the dam foundation. This is the first time GSC have been used in Australia and some key “lessons learned” will be discussed.
2011 – Toorourrong Reservoir – Small Dam, Big Problems