Jiri Herza and John Phillips
The design of dams for mining projects requires processes and technology that are unfamiliar to many mine owners and managers. Dam designers rely on ANCOLD assessments of Consequence Category, commonly leading to a High rating for mining dams due to a combination of potential loss of life, impact on environment and damage to assets such as mine voids, process plants, workshops, offices, roads, railways etc.
From this High Consequence Category the relevant annual exceedance probabilities for design parameters and loading conditions such as earthquakes and floods are selected.
Mining companies have sophisticated methods available for assessing risk, yet for their assets they often adopt an order of magnitude lower security for earthquake and floods even though the consequences in terms of lives at risk and impact on project are similar.
The discrepancies in the design standards lead to situations where extreme dam loads are adopted to prevent damage and loss of life in assets that theoretically would have already collapsed under much lower loads.
One difference may be that some mining dams exist in an environment which is controlled by a single entity. Unlike other dams, failure of these mining dams would therefore impact only individuals and assets which fall under the responsibility of the same entity.
This paper discusses the discrepancies between the design of mining dams and the design of other mine infrastructure. The paper considers the impact of discrepancies on the overall risk to the mine and compares the degree of protection offered by a factor of safety and the influence of reliability of design input parameters, alternate load paths and design redundancy.
Keywords: Dams, tailings dams, mining, acceptable risk, factors of safety
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Michael McKay and Francisco Lopez
Mt Bold Dam impounds the largest reservoir in South Australia. The dam wall comprises 19 concrete monoliths, 11 forming a central arch section and 8 forming gravity sections on the left and right abutments. The upstream face of the arch section is vertical, but the top portion overhangs on the reservoir side. The dam was originally constructed in the 1930s, and was raised by 4.3 m in the 1960s. In this upgrade the gravity abutments were raised using mass concrete blocks and the arch non-overflow crest was raised with hollow, reinforced concrete portals. On the spillway section a pier and gate system was installed on top of a hollow ogee section. The maximum height of the dam in its current configuration is 58 m.
GHD has been conducting a staged safety review of Mt Bold Dam since 2011. This included a detailed finite element nonlinear, time-history seismic analysis of the dam-foundation-reservoir system. The analysis was carried out using finite element techniques and included a detailed 3D model of all major components of the dam and different domains of the foundation rock. The nonlinearity of the model was included by explicitly incorporating contact elements at the dam-foundation interface, at the monolith contraction joints, and at some identified unbonded horizontal concrete lift joints within the dam wall. The seismic analysis was conducted for three different accelerograms corresponding to Maximum Design Earthquakes (MDEs) with 1 in 10,000 Annual Exceedance Probability (AEP).
This paper explains the purpose of the study, the adopted methodology and material properties, the results of the modelling phases, and the anticipated seismic behaviour and damage on the main components of the dam resulting from the MDEs. Finally, a conclusion is made in regards to whether or not Mt Bold Dam passes the adopted performance criteria for seismic loading.
Keywords: Arch, gravity, seismic, nonlinear, damage prediction.
Thomas Ewing, Marius Jonker & James Willey
The use of Computational Fluid Dynamics (CFD) modelling techniques is gaining broad acceptance in the dams industry as an important design tool for hydraulic structures. This is particularly so in the earlier stages of analysis and design where the construction of physical models would be prohibitive on the basis of cost and time. Current CFD techniques allow users to produce a rapid evaluation of the existing conditions, which when coupled with the ability to quickly test an array of potential scenarios, enables the incorporation of innovative design solutions that may otherwise not have been considered during the design selection process prior to the advent of CFD capabilities.
Details of a recent case study are presented to illustrate the broad capabilities and benefits of CFD modelling techniques and their application in engineering analysis and design. The case study involves modelling of the Somerset Dam, a 50 m high concrete gravity dam with a gated overflow spillway including overtopping of the spillway bridge, gates and complex flow conditions in the abutment sections, which individually and collectively could not be accurately analysed with the traditional, simplified methods. The CFD study enabled an understanding of the hydraulic behaviour including discharge efficiency, jet impact loads on the gates and gate operating equipment and bridge structure; extent of potential erosion as a result of jet impingement on the abutments; loads on sluices and behaviour of the stilling basin. In addition to being a very large and complex model, the modelling involved several novel technical aspects.
The case study clearly highlights the benefits of the CFD modelling in understanding the complex hydraulic conditions and delivering cost effective solutions.
Keywords: Computational Fluid Dynamics, Somerset Dam.
Maz Mahzari and Chi-Fai Wan
Upgrading of an existing dam often faces challenges in both static and seismic safety assessment. The use of new hydrological and seismological data and improved design methods often mean more severe loading which outdates the original design and demands expensive upgrade works. Establishing the design criteria for checking the structural adequacy of an existing dam for multiple unusual load events occurring within a relatively short time frame presents another challenge.
A probabilistic approach is presented to rigorously address the effects of multiple load events while maintaining a consistent risk of failure for the structure. This is based on a probabilistic conditional combination where probability of each event is defined and used to develop a joint probability distribution. For instance if an earthquake occurs following a severe flood, the seismic hazard curve of the site can be used to adjust the seismic loading with shorter average recurrence interval to be used in conjunction with the pre-earthquake flood when assessing the structural adequacy of the dam. With this method of adjustment, the design can benefit from the choice of a reduced seismic design loading and hence a more cost effective design solution.
The proposed method is straightforward and can be effectively used in most engineering practices, including the design of hydraulic structures such as dams.
Keywords: Dams, Seismic Hazard, Post-earthquake, Risk analysis
Jason Fowler, Robert Wark
Tropical Forestry Services (TFS) currently (2015) leases Arthur Creek Dam from the West Australian state government and utilises the water source to drip irrigate its Indian sandalwood (Santalum album) plantation. Arthur Creek Dam is located approximately 70 km south west of Kununurra in the East Kimberley region of Western Australia. TFS grows and processes the sandalwood to produce oil that is used extensively in the global fragrance perfume market. TFS took over the lease of the 26 m high zoned earth core and rock fill dam in 2007 and has systematically carried out remedial works to the structure to lower the f-N curve below the ANCOLD “Limit of Tolerability” and to well within the ALARP zone. This paper describes the proactive risk management approach TFS has undertaken to address dam safety issues. It also specifically describes the most recent management issue, being the outlet pipe refurbishment.
A number of dam safety issues were identified during the initial surveillance and subsequent annual surveillance inspections. Issues include insufficient spillway capacity, seepage from the right abutment and deterioration of the steel outlet pipe. The remedial works to the outlet pipe were completed in late 2014 and involved close collaboration between TFS, the contractor and the designer. The outlet pipe re-sleeving operation was complex as the dam had to remain in operation and the water level could not be artificially lowered. In addition, the original outlet pipe was asymmetrical along both the vertical and horizontal axes, close to the bulkhead gate structure. Contingency measures were employed to enable the dam to remain in operation with 3 DN 400 HDPE siphon pipes installed.
The completion of the refurbishment of the outlet pipe by sleeving the pipe reduced the risk posed by this structure by an order of magnitude. Planned future risk reduction measures include the treatment of seepage within the upper right abutment and rebuilding the crest. These actions will further reduce the risk of dam failure through piping and overtopping of the dam crest.
Keywords: risk, ALARP, outlet pipe, re-sleeving.
J.H. Green; C. Beesley; C. The and S. Podger
Rare design rainfalls for probabilities less frequent than 1% Annual Exceedance Probability (AEP) are an essential part of spillway adequacy assessment as they enable more accurate definition of the design rainfall and flood frequency curves between the 1% AEP and Probable Maximum events.
Estimates for rare design rainfalls were previously derived using the CRC-FORGE method which was developed in the 1990s. However, as the method was applied on a state-by-state basis, there are variations in the approach adopted for each region. Differences in the cut-off period for data, the amount of quality controlling of the data undertaken, the base used for the 2% AEP estimates, gridding settings and smoothing processes have created inconsistencies which are particularly apparent in overlapping state border areas.
The Bureau of Meteorology has derived new rare design rainfalls for the whole of Australia using the extensive, quality-controlled rainfall database established for the new Intensity-Frequency-Duration (IFD) design rainfalls. These data have been analysed using a regional LH-moments approach which is more consistent with the method used to derive the new IFDs and which overcomes the limitations of the spatial dependence model in the CRC-FORGE method. In particular, the selection and verification of homogenous regions and the identification of the most appropriate regional probability distribution to adopt relied heavily on the outcomes of the testing of methods undertaken for the new IFDs. However, to focus the analysis on the rarer rainfall events, only the largest events have been used to define the LH-moments.
Keywords: Rare design rainfalls; Intensity-Frequency-Duration (IFD); Annual Exceedance Probability