Dr. Mark Locke, Jiri Herza
Gördes Dam is a nickel and cobalt mine tailings dam situated in a seismically active zone in Manisa Province, Western Turkey. The dam is a conventional cross valley earthfill structure with a fully lined storage basin. The starter embankment with a maximum height of 50 m will be raised in downstream lifts to an ultimate height of 90 m. The total storage capacity is 19 million m3. Construction of the starter embankment is planned to commence in late 2012 and the dam will be commissioned in June 2013.
The tailings will be discharged from the dam crest and return water will be collected by a floating decant pump at the opposite site of the storage. Decant water has high calcium sulphate levels and will require treatment before re-use in the plant or release. The tailings contain about 33 % of solids and are classified as high plasticity silts and clays with more than 90 % of particles passing the 0.075 mm sieve.
The dam is founded on a complex formation of altered sedimentary and metamorphic rocks including mudstones, siltstones, limestones and serpentines. The mudstone blocks, the predominant foundation materials, are juxtaposed with siltstones and serpentines via a complex arrangement of faults. Where exposed, the mudstones are highly to completely weathered with a well-developed structure of smooth bedding surfaces leading to anisotropic strength characteristics. Several landslides, likely associated with the anisotropic character of the mudstones, were identified within the area including a significant landslide under the upstream shoulder of the dam.
Mining development in Turkey has a complex legislative environment. There is also standard practice which is not legislated but expected, this can be considerably different to normal design practice in Australia. The Turkish legislation is based on waste management guidelines and may be more appropriate to landfills than large tailings storages. The legislation is very prescriptive in some aspects and silent in others, with little consideration of risk or consequence based design.
This paper discusses the design difficulties associated with the challenging foundation conditions, which have been magnified by the requirements and limitations embedded in the approval documentation and the legislative environment in Turkey. It will also address some of the key differences between the design philosophy in Australia and in Turkey with a focus on the major risk elements of the design.
Keywords: Tailings, Turkey, Liner, HDPE, Nickel laterite
A concrete-rockfill composite dam consists of two zones: a slender concrete gravity section and a rockfill embankment section. Each zone behaves according to its stiffness and geometry during earthquake shaking. At the abrupt interface a structure behavioural discrepancy results. To mitigate such this discrepancy, a transition interface is introduced by gradually tapering the concrete section down and burying into the central part of rockfill embankment. However the behaviour of the interface is complex due to the two intermeshing of the different materials. Previously, the interface was not designed with any serious theoretical approach, but with the intuitive belief that the transition structure can play the role of mitigating behavioural difference between concrete and rockfill sections. This study seeks to characterize the dynamic behaviour of each section and to understand the performance of the interface using centrifuge model test and numerical analyses. The centrifuge model, which was reproduced by scaling down D dam in Korea, were loaded with adjusted seismic forces based upon seismic coefficient of 0.098g and 0.154g required in the dam design criteria. The legitimacy of the model test was verified by the comparison of the test results with those of numerical analyses, and the most appropriate input values for the interface elements were proposed through a systematic parametric analysis. The key findings of the paper are as follows: Numerical parameters study of the interface-element was carried out, the friction angle depends on rockfill zone material and normal and shear stiffness coefficient of the two materials (concrete and rockfill), the average values were found to be the most appropriate. The findings of this study can be used to design new composite dams, rehabilitate current dams, or design additional spillways to current rockfill dams.
Keywords: Composite dam, Centrifuge, Interface-element
M. Tooley, D. D’Angelo, B. Priggen, K. Sih, N. Vitharana, R. Mouveri
As the urban sprawl of residential and commercial businesses expand to meet rising population, consideration must be given to the frequency and intensity of storm events and changes in tidal levels, to mitigate the risk of flooding and damage associated with the failure of hydraulic structures.
This paper outlines the design method undertaken to ensure the ageing structure (founded on timber piles) meets modern dam safety criteria, extends the life of the 8 gates operating mechanisms and provides overall inherent reliability for the whole structure. The design method included updated hydrological assessment of the upstream catchment, geotechnical investigation, liquefaction review, consequence category and AFC assessment, hydraulic assessment and stability analysis.
These assessments are being undertaken to introduce inherent reliability in their operation in particular during king tide or storm water events, or a combination of the both, minimising leakage and breakdowns and ensuring the risks of flooding to low lying residential areas upstream of the structure and major airport are minimised. The Glenelg Gates structure is an integral part of a larger regulating system for the catchment.
The findings of the design upgrade would be useful to dam designers and owners faced with the upgrading of gated structures with flooding risks in residential areas.
Keywords: Gated Glenelg Gates structures, upgrade, dam design guidelines.
Robert Kingsland, Jamie Anderson, Andrew Russell, David Brooke
This paper presents the methods, observations and results from a programme of No-Erosion Filter (NEF) testing for the evaluation of a manufactured filter aggregate product that did not conform to normally accepted D15F grading limits. Base materials tested include both dispersive and non-dispersive soils. The results are compared against published no-erosion, excessive erosion and continuing erosion thresholds. The paper comments on the validity of the adopted thresholds and the effectiveness of the NEF test as a filter evaluation method.
Keywords: dam, filter, test, no-erosion
Sofia Vargas, Robert Wark
Logue Brook Dam, 130 km south east of Perth, was completed in 1963 and comprises a 49 m high main embankment with a crest length of approximately 335 m and the reservoir impounds 24.59 GL of storage. The outlet works comprise an inlet tower, an outlet pipe (DN 1100 mm) and a valve house. Water from the dam is released through a clam shell valve and there is a sluice valve upstream of the clam shell which acts as a scour isolation valve.
Previously Logue Brook Dam supplied water into the Harvey irrigation system by releasing water down the river which was then drawn off downstream and pumped into the piped network. The scheme planning had identified that constructing a pipeline from the dam outlet to connect directly into the piped irrigation system would eliminate the need for pumping as the system could then be gravity fed directly from the dam.
The outlet works upgrade comprised the refurbishment of the Inlet Tower, refurbishment of the Valve House, installation of new valves, environmental release and magnetic flow meters, electrical, communications, SCADA, instrumentation and security upgrades.
This paper describes the diving inspection and above water inspections of the inlet tower, refurbishment of the existing installation, challenges of the design, adopted solutions, connection to the Harvey Water pipeline and construction issues. The project represents an interesting case history of improving dam safety standards to current ANCOLD guidelines to provide a modern and safe facility.
Keywords: Outlet works, diving, OH &S Issues, safety, deterioration
David Hilyard, William Ziegler, Heather Middleton
New South Wales has a significant number of dams, including major water supply dams, located over or near mines. Mining near dams imposes dam safety risks including: mine subsidence, mine blast vibration, presence of mine personnel downstream, rapid changes in consequence during mining, and loss of stored waters. The NSW Dams Safety Committee(DSC) regulates mining near dams, using risk assessment to review applications to mine near dams. A structured approach allows rational, evidence-based decision making by stepping through a procedure involving: initial consultations, screening risk assessment, evaluation of technical arguments, risk assessment, and development of risk management strategies. The risk assessment for dam walls develops acceptance criteria, reviews 19 possible risks to dam walls, and site-specific hazards. For potential for loss of stored waters, four possible groups of flow paths from storage to underground mine are reviewed; flows are evaluated with Monte Carlo simulation in terms of tolerable loss. Risks are assessed from a dam engineering viewpoint, which may be more conservative than the perception of risk in the mining industry, considering both tolerable risks and operational time frames. Case studies include: a tailings dam 100 m upstream of an active open cut and underground portal was undermined by longwall mining, with about 1.5 m subsidence of parts of the embankment as each of four longwall panels was extracted; longwall mining beneath a major Sydney water reservoir, with no observed impact on the stored waters; and open cut mining immediately downstream of a mine water dam. Risk-based methodology has provided the DSC with increased confidence in reviewing applications to mine near dams.
Keywords: Mining, dams, risk assessment, New South Wales, Dam Safety Committee