The application of maintenance to mechanical assets is a mature and well understood discipline. Although techniques and methods differ from industry to industry, the experiences and knowledge of practitioners should be transferable, but are they?
A challenge faced by all engineers is finding the appropriate balance between obtaining detailed physical evidence of asset condition through invasive disassembly and inspection against assessing condition based on monitoring and past performance.
This paper describes the experiences of the author in applying mechanical maintenance skills in the dams environment and shares some important lessons learned along the way.
2011 – If it ain’t broke don’t fix it – or should you? Lessons learned from relying on past performance of mechanical assets.
Krey Price, Mike Harvey, Bob Mussetter, Stuart Trabant
The California Department of Water Resources, Division of Dam Safety (DWR-DSD), has determined that San Clemente Dam on the Carmel River in Monterey County, California, does not meet seismic safety standards. Several alternatives have been considered to decommission the dam and eliminate the hazard, including thickening of the 25-m-high, concrete arch structure, lowering the dam, and complete removal. At the present time, the upstream reservoir that had an original storage capacity of about 1.8 GL, is essentially filled with sediment. The 29-km reach of the Carmel River between the dam and the Pacific Ocean passes through urbanised areas within the upscale Carmel Valley; flooding and channel stability in these areas are significant concerns. The Carmel River also contains habitat for the endangered steelhead and red-legged frog that could be positively or negatively affected by the decommissioning.
After an extensive series of hydraulic and sediment transport modelling studies, two actions remain under consideration: (1) dam thickening, which will require reconstruction of the existing fish ladder and construction of an adjacent, 3-metre diameter sluice gate to prevent sediment build-up from blocking the ladder outlet, and (2) removal of the dam and rerouting the river into a tributary branch of the reservoir, which would isolate approximately 65 percent of the existing sediment deposits from future river flows and eliminate a significant fish-passage problem. Both options were modelled extensively in hydrologic, hydraulic, and sediment transport applications. Since available models do not adequately represent sediment dynamics at the sluice gate, a special sediment routing model was formulated to evaluate this aspect of Option 1. Option 2 is currently preferred by the resource agencies, since it would optimise endangered species habitat; however, this option would be three to four times more expensive than Option 1, and funding limitations may impact the alternative selection. Evaluation efforts are ongoing, along with approaches to address liability issues associated with the decommissioning actions for the privately owned facility, while optimising the benefits and costs of the selected action.
Modelling Studies to Design and Assess Decommissioning Actions for a Seismically Unsafe, Concrete Arch Dam
The 2011 Tohoku Earthquake of magnitude 9.0 shook the east Japan and caused enormous damage. As of September 22, The Japanese National Police Agency has confirmed 15,805 deaths, and 4,040 people missing, as well as over 295,047 buildings completely or partially destroyed. About 8,700,000 homes lost power, and about 2,290,000 homes were shut down from water supply. The transportation lifelines such as highways and railways including Shinkansen (high speed train) were disrupted. The earthquake triggered extremely destructive tsunami waves of the height of 15 metres, in the east coast of the Pacific Ocean. Fukushima No.1 nuclear power plant had accidents.
2011 – Perspectives of the 2011 Tohoku Earthquake and Tsunami
Kirsty Carroll, Kelly Maslin, Richard Rodd
Melbourne Water manages over 210 retarding basins across Greater Melbourne ranging in size from 4ML to 4700 ML with embankment heights from 0.3m to 10m. Over the years the basins have been designed and constructed by a range of different owners and authorities. Varying design and construction standards with the majority of retarding basins generally being located in highly urbanised areas, has resulted in Melbourne Water having a large portfolio of assets that have potential to pose a significant risk to the downstream communities they are designed to protect.
High level hazard category assessments completed over the last10 years identified that approximately 90 structures were either High or Extreme hazard categories based on the ANCOLD Guidelines on Assessment of the Consequences of Dam Failure.
In an attempt to identify retarding basins requiring priority consideration for remedial works Melbourne Water embarked on a process of completing a dam safety risk assessment for five of the retarding basins in accordance with the ANCOLD Guidelines on Risk Assessment. The objective of the risk assessment was to develop an understanding of the key risk issues that might affect retarding basins as distinct from water supply storages, identify potential remedial works and develop a prioritised risk management strategy for the five basins considered. In completing the risk assessment there was also significant discussion about ways to streamline the process to allow assessment of the remaining basins.
This paper details the results obtained from the risk assessment, investigates the application of the base safety condition and implementation of a risk management strategy. It also looks at similarities between sites to enable common upgrades to be implemented across the range of retarding basins. This paper also discusses the need for guidelines specific to retarding basins to be developed.
How do you solve a problem like retarding basins? An asset owner’s perspective
Mojtaba E. Kan and Hossein A. Taiebat
Abstract: The simplified procedures for evaluation of earthquake induced displacement in earth and rockfill dams are widely used in practice. These methods are simple, inexpensive, and substantially less time consuming as compared to complicated numerical approaches. They are especially recommended to be used as a screening tool, to identify embankments with marginal factor of safety, assuming that these methods always give conservative estimates of deformation. However recent studies show that application of these methods may not be conservative in some cases, especially when the tuning ratio of a dam is within a certain range. In this paper the fundamental theory behind the simplified methods is critically reviewed and practical guidelines are presented that can be used to identify cases where the simplified procedures may not be conservative.
2011 – Reliability of simplified methods for evaluation of earthquake-induced displacement in earth and rockfill dams
Monique de Moel, Mark Arnold, Gamini Adikari
Monbulk Saddle Dam, built in 1929, is one of two saddle dams located at the southern end of Silvan Reservoir, near the township of Monbulk, Victoria. The saddle dam is a 5.3m high earthfill embankment with a 230mm wide, centrally located, concrete core wall. The reservoir retained is located in the valley of Stonyford Creek, and impounds approximately 40,500 ML of water at FSL.
Excessive seepage at the right abutment of Monbulk Saddle Dam has been an issue since the early 1970’s. The reservoir has been operating with a level restriction since then to reduce the seepage flows. However; this restriction limits the operational flexibility of the storage. Early investigations concluded that the most likely mechanism for these excessive seepage flows was a defect in the concrete core wall.
Melbourne Water Corporation, (the owner and the operator of the reservoir), undertook a risk assessment for Silvan Reservoir as part of a review of its dams asset portfolio. Based on the information then available, the risk assessment was undertaken using the criteria and guidelines developed by ANCOLD. The result was that the piping risks associated with the seepage from the west abutment at Monbulk Saddle Dam was unacceptable. The risk assessment Panel also cast doubt on the likelihood of the seepage being caused by a defect in the concrete core wall. Melbourne Water therefore engaged SMEC Australia to investigate the likely causes and mechanisms for this seepage and to develop suitable remedial measures for the dam.
The investigations have included a desktop review of historical information, test pit investigations, Sonic borehole drilling, dynamic cone penetration tests, an infrared thermal imaging investigation and an electromagnetic groundwater seepage flow mapping investigation.
These investigations have shown that the most likely cause of the seepage is the presence of permeable foundation layers located beneath and around the existing core wall as the core wall does not extend over the full length of the embankment and becomes shallower towards the abutments.
To satisfy the ALARP principle; risk reduction remedial works Concept Designs are being developed and reviewed.
2011 – Investigating the Piping Risk Associated with Seepage at Monbulk Saddle Dam of Silvan Reservoir, Victoria