Dr Adam Butler, Robert Rigg, Glen Hobbs
The cost of maintenance is a serious problem. Preventive Maintenance is a good strategy if implemented well, but can led to unnecessary costs if items are replaced unnecessarily. Predictive maintenance can augment preventative maintenance by using real time instrumentation to monitor conditions. These techniques have been effective at recognizing the symptoms of impending machine failure
Glen Hobbs and Associates (GH&A) recently analysed pressure and displacement data from hydraulically actuated hoisting equipment of a large emergency closure fixed wheel gate. Data analysis enabled GH&A to pin-point causes of the gate malfunction. Anomalies in the data waveform corresponded to impacts and squeeze points in the system. Furthermore, comparing recent test data with older data highlighted gate deterioration over time.
Testing, analysis and trending of data enables asset managers to better predict the point at which maintenance really needs to be performed and shows that careful analysis of relevant data can help solve multi-faceted problems.
Keywords: Operations, Maintenance, Asset Management, Gates.
Steven Slarke, Martin Mallen-Cooper, Andrew Evans, John Prentice
As part of the Murray-Darling Basin Authority ‘Sea to Hume Dam’ program to restore fish passage along the River Murray, an innovative Denil fishway is being retrofitted into Mildura Weir (Lock 11). Due for completion in the latter half of 2010, the fishway will allow the upstream and downstream passage of medium and large sized fish past Mildura Weir, which has a difference in water levels of 3.5 metres.
Constructed on the sloped concrete apron at the left abutment of the Dethridge weir, the Mildura Weir Denil fishway design is innovative in the River Murray. The Denil fishway is essentially separate from the existing weir, and its superstructure can be fully removed from the river during floods. The fishway can also be progressively removed during periods of rising floodwaters, maintaining operation during periods when fish migrate in particularly large numbers. The fishway represents a cost effective design, reflecting the decision to maintain the current weir structure for a further forty years, but still providing passage to a broad range of fish sizes and species. Innovative fish monitoring and carp separation facilities will be provided, shared with the other River Murray fishways. But, unique to the River Murray, viewing windows are provided to allow the public to observe fish negotiating the fishway, and to enable a better understanding of fish movement.
Jared Deible, Richard Herweynen, Gary Dow
The foundation is an important element in the stability of any dam. Understanding the foundation and the potential failure mechanisms associated with the dam foundation is critical to developing the final dam design. This paper will discuss the challenges encountered with the foundation at the Taum Sauk Upper Reservoir Dam and the Wyaralong Dam.
The Upper Reservoir of the Taum Sauk project is a 2.3 million cubic metre roller compacted concrete (RCC) dam located near Ironton, Missouri, USA. The RCC dam was constructed in accordance with United States Federal Energy Regulatory Commission (FERC) guidelines to replace a rockfill dike that failed abruptly on December 14, 2005. Wyaralong Dam is a new RCC dam, for water supply, located on the Teviot Brook near the township of Beaudesert in south-east Queensland.
Wyaralong and Taum Sauk each had challenges associated with identifying potential failure mechanisms in the foundation and with analysing the stability of the dam for these potential failure mechanisms. The geology at the projects was very different, but challenges for each project were quantifying the amount of reliance that was placed on the rock mass at the toe of the dam, developing the shear strength parameters, and developing the associated failure mechanisms that would be analysed.
The design of Wyaralong and the rebuilt Taum Sauk Upper Reservoir, including the geometry of the dam sections, were developed based on the foundation features at each project. Foundation treatments and excavation designs were developed based on the stability analyses conducted during the design phase. These foundation treatments included removal of weak layers or defects where necessary, but features were left in place in the foundation at selected locations at each project. Where features were left in place, stability analyses concluded the dam was stable. The stability analyses at each project considered three dimensional effects along features in the foundation where appropriate.
As the foundation was uncovered during the construction phase of each project, the parameters used in the stability analysis conducted during the design phase were confirmed or adjusted. The excavation and foundation preparation activities were adjusted as necessary based on actual conditions during the construction phase.
Challenges Associated with Identifying and Analysing Potential Failure Mechanisms in Dam Foundations – Taum Sauk Upper Reservoir Dam & Wyaralong Dam Case Studies
C.Johnson, D.Stephens, M.Arnold and N.Vitharana
As part of Melbourne Water’s dam safety upgrade program, emergency release capacity is being investigated at a number of dams. Recent work undertaken by the Water Resources Alliance (WRA) for Melbourne Water has highlighted the lack of current Australian guidelines for appropriate emergency release capacity. With no relevant ANCOLD Guidelines, current practice still references the 1990 USBR guidelines which relate the length of time to empty a reservoir to the hazard and risk associated with dam failure. As hazard category assessment criteria has been improved since and dam design and safety standards are more stringent, the applicability of the USBR criteria in today’s environment is under consideration.
With the prevailing climatic conditions requiring the augmentation of Melbourne’s water supplies, the Tarago Reservoir was recently brought back into service. However, the dam lacked adequate emergency and environmental release capacity, with this being critical to manage construction flood risk for a pending filter raising project. Through an analysis of recorded inflow data, it was evident the existing scour facility had insufficient capacity to handle the recorded inflows, and would not be able to maintain the reservoir at an appropriate level during the proposed works. The length of time to empty the reservoir for the existing scour facility and the preferred scour upgrade option were calculated and it was found that by providing a new 1200mm scour facility, USBR emptying times were met or exceeded. The enlarged outlet capacity was also required to meet the new environmental flow requirements for the dam.
The paper will review international guidelines, share the experience of several Australian water authorities in assigning emergency release capacity for their dams, and discuss the specific work undertaken to provide suitable emergency release capacity at Tarago Reservoir for Melbourne Water.
G.L. Vaschetti, C.A. Verani, J.W. Cowland
Geomembranes are an established technique for long-term waterproofing of hydraulic structures including all types of dams, canals, tunnels and reservoirs.
Three construction projects are presented that feature unique waterproofing solutions leading to faster construction programmes and granting safer and longer service life at lower costs: The 35 m high Paradise Dam (aka Burnett River), Australia’s largest volume Roller Compacted Concrete (RCC) dam waterproofed using a PolyVinylChloride (PVC) geomembrane sandwiched between prefabricated concrete panels and the RCC itself; The 50 m high multipurpose Meander Dam in Tasmania, designed as a RCC dam of the low cementitious content type whose imperviousness is provided by a PVC geomembrane installed in exposed position and mechanically anchored to the upstream face of the dam; And the Eidsvold Weir, a 115 m long 15.45 m high RCC structure used for water supply, waterproofed using an external PVC waterstop installed on the upstream face and able to accommodate the expected movements at the joints.
The paper will outline the technical details, installation and performance of the geomembranes.
Advantages gained from the use of a geomembrane waterproofing system on RCC dams – experiences from Australia
David Scriven, Errol Beitz, Aaron Elphinstone
The Bowen River Weir is located at AMTD 94.4 km on the Bowen River, some 25 km south of Collinsville in North Queensland. The weir is part of the Bowen/Broken Rivers Water Supply Scheme and it provides a pumping pool for pipelines serving two nearby coal mining developments and a power station, and also acts as a regulator for riparian water users downstream until it meets the Burdekin River.
The weir was constructed in 1982 and incorporated a fishway towards the southern (left) bank, the design of which was based on the old “pool and weir” fish ladder type layout, typical of that era, with 48 separate cells containing partial vertical slots and baffles. This design has since been found to be ineffective for Australian native fish. In addition it was often out of service due to cells becoming filled with river sediment and debris. For these reasons it was decommissioned and made safe in late 2008 on the condition that a new fishway be constructed.
In late 2008 agreement was reached with Fisheries Queensland to install a “fish lock” type fishway at the site. This type of fishway has in recent years proved to be reliable and effective (eg. successful fish locks at Neville Hewitt and Claude Wharton Weirs). The preliminary and then final design was undertaken by SunWater (Infrastructure Development) between September 2008 and March 2009. The construction was undertaken by SunWater direct management, commencing in July 2009 and completed in late 2010.
Bowen River Weir Fishway – Design and Construction