David Ryan, Sean Fleming
The Connors River Dam and Pipeline Project comprises the construction of a 367,540 ML storage on the Connors River located in central Queensland and a 130 km pipeline capable of delivering annually 49,500 ML of high priority water to the rapidly expanding Central Queensland Coalfields. The dam also has the capacity to supply water for the downstream agricultural sector.
Key outcomes of SunWater’s recent business case investigations included the identification of a strategy that would deliver the project in parallel with the construction programs currently being developed by the coal mining sector, the delivery of a quality product with high certainty cost and the ability to supply water at a commercially attractive rate. Construction activity is currently scheduled to commence in mid 2011, with commissioning of the works early 2014.
The paper outlines the project details, the design features of the dam and pipeline and the contract strategy adopted in an attempt to deliver the project on time and within budget.
Keywords: Roller Compacted Concrete, Early Contractor Involvement, Design and Construction.
Karen Riddette, David Ho
Recent dam safety reviews of a number of Australian dams have identified that the arms of raised radial gates may be partially submerged by extreme flows which exceed the original design flood for the dam. Various design solutions have been proposed to secure and strengthen the radial gates, however an important concern is the potential for flow-induced vibration. Under extreme flood conditions, flows near the gate arms will be high-velocity, free-surface, with a steep angle of attack on the arm beams. Traditional hand calculations for computing vibrations are of limited applicability in this situation, and there is little published data available for this combination of flow conditions and arm geometry. A detailed study using CFD modelling of the potential for vibration around radial gate arms was carried out for Wyangala Dam. This paper presents the results of the validation and reveals some interesting flow patterns and vortex shedding behaviour.
Assessment of flow-induced vibration in radial gates during extreme flood
Rick W. Schultz P.E.
The Corps of Engineers Risk Management Center is undergoing a nationwide assessment of its navigation and flood control projects. Development of the methodology and tools used to determine probability of failure of mechanical and electrical systems for dams is being presented in this document. Development of the Weibull formulas for specific use in dam will be addressed along with use of fault tree analysis to determine system reliability.
Keywords: Dormant-Weibull Formula, Fault Tree, Characteristic Life of Components, Beta Shape Parameters, Inspection intervals.
Jared Deible, John Osterle, Charles Weatherford, Tom Hollenkamp, Matt Frerking
The original rockfill dike, constructed in 1963 to form the Upper Reservoir at the Taum Sauk Pump Storage Project near Lesterville, MO failed on December 14, 2005. The Upper Reservoir has been completely rebuilt as a 2.83 million cubic yard (2.16 million cubic meters) Roller Compacted Concrete (RCC) Dam in compliance with FERC Regulations. The project is the largest RCC project constructed in the USA and is the first pumped storage project to utilize an RCC water retaining structure. The project is owned and operated by AmerenUE and consists of an Upper Reservoir and a Lower Reservoir connected by a vertical shaft, rock tunnel, and penstock. The Powerhouse has two pump-turbines with a total generation capacity of 450MW.
A refill plan was developed to monitor the performance of the dam during the first refill. Because it is a pumped storage project with no natural inflow, the reservoir level can be raised and lowered with reversible pump turbines. The refill plan includes hold points when the dam s performance will be assessed at eight reservoir levels. Monitoring of the performance of the dam is done through instrumentation readings and visual inspections. Inspections check for alignment changes, leakage, seepage, cracking, or any other unusual or changed conditions. Instrumentation monitored during the refill program includes piezometers, seepage weirs, survey monuments, and joint meters. The level control system for the project was also evaluated during the refill program. This paper summarizes the monitoring and inspections conducted during the refill and the performance of the dam during this period, and the performance of the dam during the initial period after the refill program.
Jim Walker, Sergio Vallesi, Neil Sutherland, Peter Amos, Tim Mills
The Tekapo Canal is a 26km long hydropower canal owned by Meridian Energy Ltd in New Zealand. Completed in 1976, the canal is 40m wide, 7m deep and has a capacity of 120m3/s. The canal was constructed from compacted local glacial soils with a compacted silt lining sourced from till deposits.
During 2007 and 2008 the canal showed signs of leakage where it crossed over a twin barrel culvert structure. In October 2008 a diver inspection identified depressions and sinkholes on the invert of the canal above the culvert. Approximately 6m3 of silty gravel lining material had settled. Testing showed direct and rapid connections between lining defects and seepage outflows at the culvert outlet headwall. Subsequent ground penetrating radar survey confirmed the presence of voids above the culvert barrels. Diver placed filling of the defects with granular materials was immediately implemented, and a series of remedial actions over the next four months were required to arrest deterioration and enable the canal to remain operational.
The paper describes the initial response to this situation and the immediate measures taken to prevent failure. It also describes the medium term and ongoing measures implemented to maintain the safety of the canal while permanent remediation requirements are assessed. The lessons learned from this event, and their impacts on Meridian’s Dam Safety Assurance Programme (DSAP) are also discussed.
Immediate response measures included ongoing filling of lining defects with filter gravel, intensive land based and diver surveillance of the canal, planning and resourcing for emergency contingency actions in the event that a risk of breach developed. Medium term measures included arresting leakage by placing a low permeability blanket of silty gravel over the damaged area using a concrete pump, and constructing external buttresses capable of safely withstanding large discharges should deterioration of the canal structure occur.
These short and medium term remedial measures were completed with the canal full and in operation and continue to perform well 20 months later. Continuing risk mitigation measures include enhanced surveillance and monitoring (land based and using divers), localised treatment of defects, as well as ongoing monitoring and review of the Dam Safety management regime and sustained Emergency Management preparedness.
Richard Herweynen, Robert Montalvo, John Ager
The choice of materials used in the construction of a dam is one of the most critical decisions in the design process. Our natural behaviour as engineers is to adopt materials which have proven performance, and which conform to Australian or international standards, which sometimes causes us to overlook the specific conditions and demands of the project at hand. In an environment where the majority of concrete produced is for structural purposes, the properties of these concretes is often vastly different to those desired for mass concrete structures such as dams and spillways.
The big question at Wyaralong Dam was could onsite aggregate be used in the Roller Compacted Concrete (RCC)? The Wyaralong Dam is located in the Gatton Sandstone (early Jurassic), predominantly feldspathic to lithic‐feldspathic sandstones with a clay matrix. Early analyses and tests suggested that the Gatton Sandstone was not suitable for RCC aggregate due to a 68% wet/dry strength reduction, high water absorption (5.2 – 7.5%) and petrographic interpretation that clay content was mainly swelling clay, leading to durability concerns.
Due to significant community, safety and cost issues with importing aggregate, Wyaralong Dam Alliance (WDA), during the development of the RCC mix design for Wyaralong Dam, chose to pursue the use of onsite quarried sandstone aggregate instead of importing aggregate. Additional petrographic and XRD analyses and extensive durability tests were undertaken on cores of sandstone and RCC samples, including wet‐dry cycles, soak tests in ethylene glycol, soaks in sodium hydroxide, and heating and cooling cycles. These tests indicated that, if swelling clays are present, they do not impact the durability behavior of the RCC aggregate.
The substantial effort put into testing the sandstone aggregate has paid off for WDA. Not only have the results indicated that the RCC mix performs remarkably well in terms of durability, but the very low modulus of elasticity of the mix has provided exceptional performance in terms of thermal loading; with all the related benefits in reduced restrictions to placement schedule and cooling requirements. Onsite sandstone was not only proven to be a feasible option, it has been demonstrated that it is the best option for the project. Details of the study are provided in this paper.
Keywords: Roller Compacted Concrete (RCC), Sandstone, Aggregate, Clay, Mix, Durability