Thomas Vasconi, Mike Gowan
This paper describes the methodology adopted for the design of a 180 m-high stepped chute spillway to be constructed on a mine tailings storage facility (TSF) in Africa. This TSF dam, constructed using the “downstream method”, will be raised progressively via a series of nine lifts as mining proceeds. The first eight will be equipped with an operational spillway sized for the 1in 10,000 AEP whilst the ninth will house the closure spillway sized for the Probable Maximum Flood. The problem, common to all staged tailings dams, is how to design the spillways for such raising sequence? The very steep ridge declivity favored locating them in a unique configuration rather than the more usual separate hillside spillway on each dam abutment. The design of such spillways was challenging since it had to integrate the TSF interdependency parameters (water balance, dam raise sequence) whilst including flood routing, spillway sizing, stepped spillway design components. Challenging aspects of the design also included optimizing the costs associated with the short service life of these spillways. Furthermore, the design was undertaken in a way that the operating stepped chute could be upgraded and reused at mine closure. The design incorporates an innovative solution which allows reduction in the rock armouring quantity of up to 40% with associated cost benefits, and sustainability in terms of material usage. The lessons learnt in applying this innovative and sustainable design are useful for other sites requiring adaptive construction and short service life spillways.
Keywords: Tailings storage facility, stepped chute spillway, hydrology, hydraulics, mine water management.
Now showing 1-12 of 41 2974:
Gavan Hunter and James Toose
Hinze Dam, located on the Gold Coast in Queensland, is an Extreme hazard storage under the authority of Seqwater (Southeast Queensland). The Stage 3 works, which are coming to completion, require raising the existing 65 m high central core earth and rockfill embankment almost 15 m to a maximum height of 80 m. The reservoir has been near full supply level for the construction period.
Numerical modelling and empirical predictive methods were used to estimate the deformation at three key embankment sections during construction; the right abutment of the main embankment, the maximum section and the main to saddle embankment connection. The results of the analysis were incorporated into the dam safety management plan to provide a framework for evaluation of the monitored deformation during construction.
This paper summarises the numerical modelling and outlines the framework of the dam safety management plan. It then compares the actual deformation measured during construction against the predictions. Overall, the modelled deformation has compared very well in terms of trend and reasonably well in terms of magnitude with the actual deformation to date. On one occasion the deformation has exceeded the estimates and triggered a response to elevate the review to higher levels within the Alliance. Concluding comments are provided on the useful aspects and limitations of the numerical modelling at Hinze Dam.
Jim Walker, Jamie Macgregor
The Pukaki Canal Inlet structure is a large gated culvert and stilling basin structure, it is a High PIC appurtenant structure to the Pukaki Dam, located in the Mackenzie Basin area of New Zealand’s South Island.
The 560m3/s capacity inlet structure is founded on glacial moraines. It controls flow from the178 km2 Lake Pukaki storage into the 80m wide, 22km long Pukaki/Ohau canal. It is the owner’s (Meridian Energy) most important valve, as it feeds 1550MW of hydro generation on the Waitaki River.
A risk assessment in late 2009 identified a previously unrecognised trigger for a potential failure mode for the stilling basin. Principally, ongoing erosion of the reinforced concrete base slab could lead to failure of water stops in the slab joints potentially leading to slab uplift, foundation erosion, and ultimately, catastrophic failure of the Pukaki Dam. To better define the risk to the structure, further inspection of the stilling basin was recommended.
A dewatered inspection of the stilling basin was required, as further dive inspections would not improve our understanding of structure condition. Because the stilling basin cannot be isolated from the canal, this requires dewatering the entire Pukaki/Ohau canal, presenting significant risks of damage to the canals from slumping and lining failure. A dewatered outage also has major business revenue impacts.
This paper describes how Meridian were able to take advantage of a transmission network outage, scheduled for just six days after the risk was identified, to plan, safely dewater, inspect, and rewater 22km of hydro canal, and not just to inspect the Pukaki Canal Inlet structure, but also to implement repairs to the stilling basin slab which have successfully mitigated the structure safety and operational risks. This huge undertaking involved mobilising an army of people, plant and materials, and cost over NZ$1.8m. From identifying the risk to the structure, to completing repairs took just 13 (very busy) days.
Lessons learned in the areas of dam safety and asset management are presented. As well as those contributing to the success of the project in seizing an opportunity to mitigate the identified dam safety and operational risks.
Jiri Herza, Nihal Vitharana, Alex Gower
The Western Australia Water Corporation plans to increase the storage capacity of Millstream Dam, which is located near Bridgetown in the south west region of WA. The existing dam is an 18 m high zoned earthfill embankment constructed in 1962. The dam suffered a block heave of the foundation at the downstream toe during the first filling, probably attributable to high foundation pore water pressures. The dam upgrade will be challenging due to complex and unfavourable foundation soils coupled with these artesian pressures.
The dam is founded on lateritic soil, which is a common weathering profile throughout the region. These soils formed in a tropical environment of fluctuating water tables, severe leaching and translocation of iron oxides over many millions of years. As a consequence some of the lateritic horizons at Millstream Dam have been modified such that they exhibit behaviours that are not consistent with conventional constitutive models and correlations. These are attributed to a complex structure of the soil microfabric, which comprises clay particles bonded together into larger aggregates. The clayey aggregates are also bonded to each other, forming a porous matrix of silty or sandy appearance characterized by low dry density and high void ratio, which may nevertheless disintegrate on working.
Comprehensive geotechnical investigations and extensive laboratory testing have revealed that the foundation materials display characteristics of clayey and granular soils. Under shearing, these soils demonstrate high initial strength, which gradually reduces as the inter-aggregate bonds are broken and the relative position of the aggregates changes. Several soil samples also exhibited significant contractive behaviour on shearing generating high pore pressures under undrained conditions.
This paper presents the investigation and design methods used in the foundation design of the Millstream Dam upgrade with emphasis on unusual behaviour of the foundation media.
Challenges in dam design on lateritic soils
Peter A Ballantine, Christopher V Seddon
Massingir Dam, constructed in the late 1970’s on the Olifants River in Mozambique, is a 48 m high zoned earthfill dam. Due to various safety concerns, the dam was operated at a reduced full supply level of 110 masl, compared to the design full supply level of 125 masl. Between 2004 and 2006 remedial works were undertaken, including the construction of a berm on the downstream face of the dam, grouting and drainage of the foundations and installation of the spillway crest gates. From December 2005 the storage level of the dam was allowed to increase.
On 22 May 2008, with the reservoir storage level at 122.43 masl and the gates on the outlet conduits closed, the reinforced concrete conduits failed at the downstream end, releasing an estimated 1,000 m3 /s of water into the Olifants River.
A 2-D finite element analysis was undertaken in order to establish the safe load bearing capacity of the as-constructed conduits. On the basis of the analysis, it was concluded that the original design did not take proper account of the pressure that would develop within the thick concrete sections of the conduit. In view of assumptions regarding the load paths, the reinforcement was not placed in the most appropriate positions.
This paper describes the events leading up to the failure of the conduit, presents the findings of the investigation into the failure and makes recommendations on the basis of the findings.
David S. Bowles, Loren R. Anderson, Michael E. Ruthford, David C. Serafini, Sanjay S. Chauhan, Utah State University, Logan, Utah, U.S. Army Corps of Engineers, Sacramento, CA
In 2005 the Sacramento District of the US Army Corps of Engineers implemented an operating restriction to reduce the risk of an earthquake-induced failure of Success Dam, which could cause significant life loss and property damage. This paper describes an update of the 2004 risk-based evaluation of operating restrictions for Lake Success, which incorporated new information obtained by the District and enabled a re-evaluation of the level of the operating restriction and provided a basis for a possible modification of the restriction.
A RISK-BASED RE-EVALUATION OF RESERVOIR OPERATING RESTRICTIONS TO REDUCE THE RISK OF FAILURE FROM EARTHQUAKE AND PIPING