Jared Deible, John Osterle, Charles Weatherford, Tom Hollenkamp, Matt Frerking
The original rockfill dike, constructed in 1963 to form the Upper Reservoir at the Taum Sauk Pump Storage Project near Lesterville, MO failed on December 14, 2005. The Upper Reservoir has been completely rebuilt as a 2.83 million cubic yard (2.16 million cubic meters) Roller Compacted Concrete (RCC) Dam in compliance with FERC Regulations. The project is the largest RCC project constructed in the USA and is the first pumped storage project to utilize an RCC water retaining structure. The project is owned and operated by AmerenUE and consists of an Upper Reservoir and a Lower Reservoir connected by a vertical shaft, rock tunnel, and penstock. The Powerhouse has two pump-turbines with a total generation capacity of 450MW.
A refill plan was developed to monitor the performance of the dam during the first refill. Because it is a pumped storage project with no natural inflow, the reservoir level can be raised and lowered with reversible pump turbines. The refill plan includes hold points when the dam s performance will be assessed at eight reservoir levels. Monitoring of the performance of the dam is done through instrumentation readings and visual inspections. Inspections check for alignment changes, leakage, seepage, cracking, or any other unusual or changed conditions. Instrumentation monitored during the refill program includes piezometers, seepage weirs, survey monuments, and joint meters. The level control system for the project was also evaluated during the refill program. This paper summarizes the monitoring and inspections conducted during the refill and the performance of the dam during this period, and the performance of the dam during the initial period after the refill program.
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Jiri Herza, Nihal Vitharana, Alex Gower
The Western Australia Water Corporation plans to increase the storage capacity of Millstream Dam, which is located near Bridgetown in the south west region of WA. The existing dam is an 18 m high zoned earthfill embankment constructed in 1962. The dam suffered a block heave of the foundation at the downstream toe during the first filling, probably attributable to high foundation pore water pressures. The dam upgrade will be challenging due to complex and unfavourable foundation soils coupled with these artesian pressures.
The dam is founded on lateritic soil, which is a common weathering profile throughout the region. These soils formed in a tropical environment of fluctuating water tables, severe leaching and translocation of iron oxides over many millions of years. As a consequence some of the lateritic horizons at Millstream Dam have been modified such that they exhibit behaviours that are not consistent with conventional constitutive models and correlations. These are attributed to a complex structure of the soil microfabric, which comprises clay particles bonded together into larger aggregates. The clayey aggregates are also bonded to each other, forming a porous matrix of silty or sandy appearance characterized by low dry density and high void ratio, which may nevertheless disintegrate on working.
Comprehensive geotechnical investigations and extensive laboratory testing have revealed that the foundation materials display characteristics of clayey and granular soils. Under shearing, these soils demonstrate high initial strength, which gradually reduces as the inter-aggregate bonds are broken and the relative position of the aggregates changes. Several soil samples also exhibited significant contractive behaviour on shearing generating high pore pressures under undrained conditions.
This paper presents the investigation and design methods used in the foundation design of the Millstream Dam upgrade with emphasis on unusual behaviour of the foundation media.
Challenges in dam design on lateritic soils
Ted Montoya, David Hughes, Orville Werner
The existing Hinze Dam was raised beginning in 2007 to increase water storage capacity, improve its ability to regulate floods, and raise the level of structural safety as compared to the current dam. As part of the 15 m raise of Hinze Dam, the existing 33 m high spillway structure was raised using mass concrete. This new composite structure was constructed as a downstream raise, placing mass concrete on the downstream and top of the existing spillway. The designers of the composite spillway structure developed a finite-element model to consider the early expansion and subsequent slow contraction of the new concrete against the existing concrete. The temperature rise of the new section of mass concrete had to be monitored and controlled to reduce the tensile strains along its interface with the existing spillway, and differential temperatures had to be limited to avoid cracking of the new mass section. Low-heat cement for a conventional mass concrete mix was not readily available so a mix was developed using local materials.
Typical mass concrete dams are monolithic structures constructed with lowheat cement. The Hinze Dam spillway design was predicated on the use of materials readily available. The paper presents the assumptions, methods, and criteria that were used in developing the mass concrete mix. It also presents the means and methods for tracking temperature gain during construction of the raised spillway, and how temperature was influenced by placement temperature, construction sequencing, and seasonal conditions. Lastly, the paper will compare the actual performance of the mix with the design analysis, laboratory testing, and finite element studies that were performed during the design.
David Ryan, Sean Fleming
The Connors River Dam and Pipeline Project comprises the construction of a 367,540 ML storage on the Connors River located in central Queensland and a 130 km pipeline capable of delivering annually 49,500 ML of high priority water to the rapidly expanding Central Queensland Coalfields. The dam also has the capacity to supply water for the downstream agricultural sector.
Key outcomes of SunWater’s recent business case investigations included the identification of a strategy that would deliver the project in parallel with the construction programs currently being developed by the coal mining sector, the delivery of a quality product with high certainty cost and the ability to supply water at a commercially attractive rate. Construction activity is currently scheduled to commence in mid 2011, with commissioning of the works early 2014.
The paper outlines the project details, the design features of the dam and pipeline and the contract strategy adopted in an attempt to deliver the project on time and within budget.
Keywords: Roller Compacted Concrete, Early Contractor Involvement, Design and Construction.
David Ryan, Peter Richardson, William Steen
Ibis Creek Dam, a referable dam and classified as a mass concrete gravity structure, was constructed in 1906 to supply water for both tin ore processing and the local township of Irvinebank. Irvinebank is a small township near Atherton in North Queensland and is situated about 3 km downstream of the dam. The mill ceased operation in 1990 but the township of Irvinebank remains reliant on the dam for water supply.
In 1996 the dam was raised about 1 m and strengthened by the addition of mass concrete on the crest and downstream face.
One recommendation of the Safety Review conducted in 2009 was that an investigation be made of the strength of the lift joints and the shear capacity of the connection between the Stage I and Stage II concrete sections. The investigations revealed that the structure was not constructed as had been originally assumed and the overall stability of the structure had been overestimated.
This paper details the investigations and remedial works proposed to strengthen the structure so that it complies with current design standards.
Jared Deible, Richard Herweynen, Gary Dow
The foundation is an important element in the stability of any dam. Understanding the foundation and the potential failure mechanisms associated with the dam foundation is critical to developing the final dam design. This paper will discuss the challenges encountered with the foundation at the Taum Sauk Upper Reservoir Dam and the Wyaralong Dam.
The Upper Reservoir of the Taum Sauk project is a 2.3 million cubic metre roller compacted concrete (RCC) dam located near Ironton, Missouri, USA. The RCC dam was constructed in accordance with United States Federal Energy Regulatory Commission (FERC) guidelines to replace a rockfill dike that failed abruptly on December 14, 2005. Wyaralong Dam is a new RCC dam, for water supply, located on the Teviot Brook near the township of Beaudesert in south-east Queensland.
Wyaralong and Taum Sauk each had challenges associated with identifying potential failure mechanisms in the foundation and with analysing the stability of the dam for these potential failure mechanisms. The geology at the projects was very different, but challenges for each project were quantifying the amount of reliance that was placed on the rock mass at the toe of the dam, developing the shear strength parameters, and developing the associated failure mechanisms that would be analysed.
The design of Wyaralong and the rebuilt Taum Sauk Upper Reservoir, including the geometry of the dam sections, were developed based on the foundation features at each project. Foundation treatments and excavation designs were developed based on the stability analyses conducted during the design phase. These foundation treatments included removal of weak layers or defects where necessary, but features were left in place in the foundation at selected locations at each project. Where features were left in place, stability analyses concluded the dam was stable. The stability analyses at each project considered three dimensional effects along features in the foundation where appropriate.
As the foundation was uncovered during the construction phase of each project, the parameters used in the stability analysis conducted during the design phase were confirmed or adjusted. The excavation and foundation preparation activities were adjusted as necessary based on actual conditions during the construction phase.
Challenges Associated with Identifying and Analysing Potential Failure Mechanisms in Dam Foundations – Taum Sauk Upper Reservoir Dam & Wyaralong Dam Case Studies