Tony Harman, Richard Herweynen, Malay Ghosh
Following a number of years of investigation into the condition of the existing 1960’s post tensioned anchors at Catagunya Dam Hydro Tasmania embarked on an options study to determine the best method to restore the dam stability to acceptable limits for the long term. The required solution was intended to not only resolve the issue of anchor deterioration but also to increase the flood capacity of the dam.
Based on preliminary design work a concrete buttress solution was recommended and approved for detailed design. The preliminary design utilised a simplified, 2-dimensional, rigid body model, including crack analysis. As part of the detailed design a finite element model was developed to refine the preliminary design. However, this model did not support the simplified analysis and further non-linear finite element analysis demonstrated that the proposed passive buttress design solution was not technically feasible. The options were reconsidered and the adopted solution was to replace the original anchors with new modern anchors with a high level of corrosion protection.
The new anchors adopted are the largest post tensioned anchor loading currently used for a dam in the world. This along with the existing post-tensioned anchors and the tight geometry of the dam, which has a central spillway with a cantilevered ogee crest, provided significant challenges with the design of this dam upgrade. Some of the key design challenges included:
– Appropriate level of modeling and analysis to be able to make sound design decisions. (Hydraulic modeling and FEA).
– Congestion due to the tight geometry of the original design.
– Anchor head block detail to ensure the loads would be adequately secured and dispersed into the dam body
– Crest cantilever support to ensure that structural integrity was retained during construction and later in service. Innovative installation of carbon fibre reinforcement was used.
– Strain compatibility. It was important to ensure the structural contribution of new and old working together and that the consequences of application of new large stresses was manageable.
– Existing anchor degradation. The design needed to ensure that stability compliance was achieved for complete to zero effectiveness over time.
– Maintaining operability of dam and power station during construction.
– Achieving an effective long term maintainable solution.
This paper will present the risk associated with committing to a solution too early and the design challenges and the solutions finally developed, providing the dam industry with a valuable reference for future similar projects.
Analysis and Design Challenges Associated with the Catagunya Dam Restoration Project
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After a period of drought for many years, inflows during May and June 2009 resulted in releases from North Pine Dam. These releases resulted in deaths of fish downstream of the dam wall including lungfish. The Australian Lungfish is a protected species under the Environmental Protection and Biodiversity Conservation Act 1999 (Australian Government). The events of 2009 have shown, however, that a proactive response supported by sound knowledge is required to minimise lungfish losses from flood events and other dam operations activities. A framework has been developed for the management of lungfish populations in Seqwater storages. The framework centres on a Seqwater Fish Management Policy, and four broad strategies that are considered necessary for addressing fish management in Seqwater storages: Fish Management, Storage Operations, Communication, and Research. These strategies are being used as a basis for identifying, planning and managing a range of actions designed to ensure that impacts to lungfish are minimised. Seqwater intends to develop the framework further to include long term management initiatives such as implementing viable technologies for preventing lungfish strandings, habitat protection and restoration activities that support viable lungfish populations, as well as establishing priorities for managing risks to other aquatic vertebrates in Seqwater storages, including other protected species, recreationally and commercially important species; e.g. turtles , carp, mullet, etc.
Ben Greentree, David Bamforth, Matthew O’Rourke and James Willey
A series of relatively small floods occurring between end of construction in 1978 and late 1980s caused extensive and dramatic rock erosion to the very steep unlined section of the Googong Dam spillway. Following a review of hydraulic performance at larger floods, the spillway’s future erosion potential was evaluated and it became clear that extensive remedial work was required. A detailed design was developed comprising the retro-fitting of a full concrete-lined chute, the raising and extension of the spillway chute walls, strengthening of the upstream training walls and excavation of a large plunge pool. The Googong Dam has an ANCOLD hazard rating of ‘extreme’ because of its location upstream of Queanbeyan and Canberra.
In early 2008, the Bulk Water Alliance (BWA), comprising ACTEW Corporation Ltd, (in cooperation with ActewAGL) (the Owner), GHD Pty Ltd (the Designer) and Abigroup Contractors Pty Ltd in joint venture with John Holland Pty Ltd (the Constructors) was formed to deliver a package of water security projects for the ACT, one of which is the Googong Dam Spillway Upgrade.
After preparation of a construction methodology and target outturn cost (TOC), the project was approved by the Actew Board and construction commenced in February 2009. Completion is due in late 2010. A number of significant geotechnical, structural and logistical challenges were encountered during construction, resulting in major changes to the construction methodology necessitating design changes. The changes were incorporated within the original TOC, without instigating scope change contractual claims and while still maintaining spillway functionality in line with Owner operational requirements.
This paper presents delivery phase challenges that necessitated construction methodology and design changes to achieve best for project outcomes; how these challenges were overcome through genuine innovation reliant on a collaborative effort by all the Alliance partners; and how the contractual framework of the Alliance was essential for the change management process to be successful.
Cat McConkey, Zarmina Nasir, Rachel Caoil
The Enlarged Cotter Dam (ECD) is the first major project to be assessed and approved under the new planning regime in the Australian Capital Territory (ACT). ACTEW chose the ECD as its highest priority option in securing Canberra’s water supply for the future because of its relative economic benefit to the community, reliability of water supply, technical feasibility and comparatively low environmental impact.
The planning and construction of large dams has been reduced from a typical 10 plus years to four years in the ACT and surrounds for the ECD. Australian and International Dam design and construction has significantly developed from a time when dam approvals focused on engineering, economics and constructability to now include regulatory planning processes that seek to reconcile environmental, social and economic impacts.
This paper explores and contrasts the experience of securing approvals for the ECD in 2009 to past experiences of dam planning approvals and consultation processes.
Cubit T, Swindon A, Tanner D
Catagunya Dam is located on the Derwent River in Tasmania’s south east. During construction of the dam in early 1960’s 412 post-tensioned anchors were installed, however the integrity of the original anchors can no longer be assured. The stability of the dam was restored between 2008 and 2010 using 92 modern, large diameter, load monitorable and corrosion protected post-tensioned anchors. These are the most highly stressed anchors applied to a dam at this time.
Some of the key construction challenges included installing 53 anchors within an operating spillway, utilising a very limited construction window and replacing severed surface reinforcement using carbon fibre rods.
This paper details how these challenges were resolved and presents a number of innovative solutions developed along the way.
Brendan Sheehan, Chris Topham, Alan White, Rowenna Lagden
Darwin Dam is a 21m high embankment dam constructed on a geologically complex foundation that includes karst limestone features. The dam retains the top 15m of Lake Burbury on Tasmania’s west coast, and borders the Tasmanian Wilderness World Heritage Area. Defensive design of the dam addressed the key failure modes of piping through the complex foundations of limestone, sandstone, gravels and silts, and guarding against sinkholes forming in the limestone foundations. During construction, a comprehensive range of instruments were installed in the dam and foundation, as a long term means of monitoring this structure. A range of surveillance data has been collected since lake filling and this data, along with historic geological investigation information, was used to develop a three dimensional (3D) geological model of the dam and
foundation with phreatic profiles. The software used was a commercially available geographical information system. This tool has assisted Hydro Tasmania to better understand and manage the dam. The paper outlines the need for a 3D model, the methodology for development of the model, resources required, limitations and lessons learned. The benefits of the model, such as aiding understanding of foundation behaviour, assisting with interpretation of surveillance data, supporting decision making, and potential use during incident response are also discussed.
Keywords: Three dimensional, computer model, karst foundation, geology, hydrogeology ,dam surveillance