The disused Stapylton quarry is located in the suburbs of the Queensland Gold Coast. Gold Coast City Council, as part of the Northern Wastewater Strategy, has included the use of the quarry for storage and re-distribution of reclaimed water from the Beenleigh Water Reclamation Facility (WRF) to the downstream cane farmlands. A comprehensive EIS has been produced, which has strict water quality requirements for the quarry environs as well as the reservoir and outflow. This paper presents the background to the Northern Wastewater Strategy, the requirements for the Stapylton reservoir and the analysis performed for the detailed design of the embankment dam and the inlet bubble plume destratification system. The modelling of the destratification system was undertaken using the programme DYnamic REservoir Simulation Model (DYRESM) coupled with Computational Aquatic Ecosystems DYnamics Model (CAEDYM). The outcomes and implications of the modelling for the design and system operation including environmental monitoring are discussed.
Rob Campbell, Tom Kolbe, Ron Fleming, Christopher Dann
Hinze Dam is an Extreme hazard category water supply dam situated in the Queensland Gold Coast hinterland, owned and operated by Seqwater (formerly owned by Gold Coast City Council). The Hinze Dam Stage 3 works involved raising the previously 65m high central core earth and rockfill embankment approximately 15m to a maximum height of approximately 80m.
The Stage 3 works included a program of foundation curtain grouting, consisting of six discrete grout panels, five of those beneath areas where the embankment was extended and one beneath part of the spillway enhancement works. Five of the six grout panels were essentially single row panels, with one or more partial rows added in specific areas of high grout take. The remaining grout panel (Panel 4) was constructed as a triple row panel.
A number of challenges were encountered and overcome during the Stage 3 foundation grouting works due to highly variable foundation conditions, ranging from extremely low strength residual soil to highly fractured and permeable high strength rock.
The grouting works were undertaken using downstage grouting techniques, with manual recording of data, manual control of grout pressures and injection rates and use of predominantly neat cement grout mixes.
A key issue in the execution of the foundation grouting works was the maximum grout pressures applied to the foundation and this was discussed in detail between the project design team and external review panel. This paper presents the results from project specific grout trials and production grouting to demonstrate that closure of the foundation was consistently achieved (with one exception discussed herein), which supports the grouting approach employed and the adopted grout pressures.
This paper presents a case study description of the Stage 3 foundation curtain grouting works, including a summary of key learnings which may be of benefit to future dam foundation curtain grouting projects.
Craig Messer, Francisco Lopez, and Manoj Laxman
The Enlarged Cotter Dam is a new 80m high Roller Compacted Concrete Dam being constructed to augment the water supply for the Canberra region. Due to the size of the main dam and the extreme climatic variations in the ACT, where temperatures range from sub zero in winter to in excess of forty degrees in summer, it is expected that significant stresses will be generated during the cooling of the structure. For this reason it is essential that an understanding of the magnitude of these stresses is developed through the initial strength development period and at critical periods such as the first and second winter when the temperature differential between ambient conditions and the core of the structure may be greatest. The development of thermal stress within the structure has critical impacts on both the RCC mix design and the dam construction equipment and methodology.
For the Enlarged Cotter Dam, thermal stresses were investigated using both two and three dimensional finite element transient heat transfer analyses, making use of the thermal properties derived from laboratory testing including instrumented thermal blocks, as well as established literature. Modelling of the thermal stresses in the dam required the development of time dependent concrete properties, such as strength, stiffness and heat generation, with the latter based on test results and calibrated to actual measured values. Additionally, site dependent conditions for ambient temperature, external conduction, convection and radiation factors, dam foundation temperatures and restraint, dam construction sequence, formwork, joint spacing, insulation and timing of reservoir filling were also modelled.
Initial thermal modelling of the dam demonstrated that significant tensile stresses and potential cracking could develop within the structure, at both early and mature concrete ages. Subsequent analyses were developed to investigate methods of reducing these stresses to within acceptable limits. This paper presents the results of the thermal analyses, including the methods to be employed during and after construction to minimise cracking without impacting construction costs and even optimising the speed of construction.
Finite Element Transient Thermal Analysis of the Enlarged Cotter Dam
Bruce Brown, Mark Coghill
Tailings management practices have evolved significantly over the last 30 to 40 years with emphasis on long term geotechnical and geochemical stability to meet community expectations and company liabilities. The main drivers have been environmental protection both during operations and post closure, public safety and water conservation. Mining companies have become aware of the significant risks resulting from the operation of tailings facilities with a number of high profile failures occurring in recent times. The common practice of building a containment structure and depositing tailings as unthickened slurry is being challenged and tested against alternative tailings treatment technologies. These include high rate thickening, paste thickening and filtration. The potential benefits of these technologies include significant reduction in process water losses, reduced design duties for the confinement structures and improved conditions for closure. Notwithstanding these potential benefits, very few facilities have implemented the new technologies due to economic constraints imposed by the evaluation methods used by the mining industry. This paper summarises the available tailings treatment technologies and the resulting implications for tailings facility design. It reviews the benefits and critiques the economic evaluation method currently in use and recommends that the industry changes its evaluation methodology to drive future trends.
Tailings Storage, Current and Future Trends
G. Hadzilacos, ML. Ng, K. Taske, A. Small and B. Loney
Alteration of flow patterns by constructing a dam may have an irreversible impact on ecosystems depending on the timing, duration and frequency of these flows. As part of an Environmental Impact Study, carried out for a proposed mining operation in Australia that included an earth dam on a pristine ephemeral creek, an appropriate waterway management scheme was proposed that required the establishment of measurable instream flow requirements. This paper describes an environmental flow analysis (EFA) carried out to identify flow regimes that achieve the desired ecological outcomes for the affected waterways. The EFA methodology was based on the range-of-variability approach using a calibrated rainfall-runoff model to form the hydrologic basis. The study established a relationship between flow components and ecological variables based upon which the flow requirements were estimated using a simple methodology.
2011 – A case study of an initial Environmental Flows Assessment for an earth dam on a pristine stream in Cape York