M. Barker, T. Burt, K. McCallum-Gaul, Dr M. Barry
The disused Stapylton quarry is located in the suburbs of the Queensland Gold Coast. Gold Coast City Council, as part of the Northern Wastewater Strategy, has included the use of the quarry for storage and re-distribution of reclaimed water from the Beenleigh Water Reclamation Facility (WRF) to the downstream cane farmlands. A comprehensive EIS has been produced, which has strict water quality requirements for the quarry environs as well as the reservoir and outflow. This paper presents the background to the Northern Wastewater Strategy, the requirements for the Stapylton reservoir and the analysis performed for the detailed design of the embankment dam and the inlet bubble plume destratification system. The modelling of the destratification system was undertaken using the programme DYnamic REservoir Simulation Model (DYRESM) coupled with Computational Aquatic Ecosystems DYnamics Model (CAEDYM). The outcomes and implications of the modelling for the design and system operation including environmental monitoring are discussed.
Rob Campbell, Tom Kolbe, Ron Fleming, Christopher Dann
Hinze Dam is an Extreme hazard category water supply dam situated in the Queensland Gold Coast hinterland, owned and operated by Seqwater (formerly owned by Gold Coast City Council). The Hinze Dam Stage 3 works involved raising the previously 65m high central core earth and rockfill embankment approximately 15m to a maximum height of approximately 80m.
The Stage 3 works included a program of foundation curtain grouting, consisting of six discrete grout panels, five of those beneath areas where the embankment was extended and one beneath part of the spillway enhancement works. Five of the six grout panels were essentially single row panels, with one or more partial rows added in specific areas of high grout take. The remaining grout panel (Panel 4) was constructed as a triple row panel.
A number of challenges were encountered and overcome during the Stage 3 foundation grouting works due to highly variable foundation conditions, ranging from extremely low strength residual soil to highly fractured and permeable high strength rock.
The grouting works were undertaken using downstage grouting techniques, with manual recording of data, manual control of grout pressures and injection rates and use of predominantly neat cement grout mixes.
A key issue in the execution of the foundation grouting works was the maximum grout pressures applied to the foundation and this was discussed in detail between the project design team and external review panel. This paper presents the results from project specific grout trials and production grouting to demonstrate that closure of the foundation was consistently achieved (with one exception discussed herein), which supports the grouting approach employed and the adopted grout pressures.
This paper presents a case study description of the Stage 3 foundation curtain grouting works, including a summary of key learnings which may be of benefit to future dam foundation curtain grouting projects.
Conrad Ginther, Colleen Stratford
The Wyaralong Dam Alliance (WDA), a consortium of seven engineering and contracting companies, was contracted to design and construct the Wyaralong Dam, which impounds the Teviot Brook 14 km from Beaudesert in Queensland, Australia. The dam is an approximately 500 metre long, 48 metre high Roller Compacted Concrete (RCC) structure built on a foundation generally consisting of massive sandstone with intermittent conglomerate zones consisting of cemented gravels, mudclasts and sands. Geologic features of note with regard to dam stability and long term seepage at the site are dominated by downstream sloping bedding features and conglomerate zones. In addition to the bedding-related features, two predominant vertical to subvertical fracture sets exist. The condition of the vertical fractures ranges from tight and fresh at depth to highly weathered and filled with dispersive clay and gravels near the foundation surface. To provide a durable and effective long term seepage barrier for the dam, an extensive foundation cleaning and treatment operation was undertaken. This comprised drilling, blasting, and excavation of the majority of the highly weathered rock and dispersive materials supplemented by localized installation of small cut-offs and dental concrete and the construction of a double-line grout curtain installed using real time computer monitoring, the GIN methodology, and balanced, stable grout mixes.
Foundation Preparation and Seepage Barrier Installation at Wyaralong Dam Construction Project
George Bolliger and Clare Bales
Traditionally, the dams engineering profession has been a career path for engineers of civil/structural or geotechnical persuasion. As dams are constructed there is understandably a predominate focus on the civil requirements. Beyond the first few years of the dam’s life, effective operation and maintenance becomes increasingly important. A number of mechanical/electrical components and plant items form part of the critical infrastructure of the dam. A good maintenance routine is an essential requirement of the dam safety management program.
State Water Corporation, as the owner of 20 large dams and over 280 weir and regulator structures, runs a dam safety management program that is in line with the Australian National Committee on Large Dams Guidelines and NSW Dams Safety Committee requirements. The maintenance procedures and outcomes are audited through an internal maintenance audit program.
The maintenance audits form an integral part of the total asset management plan as well as the dam safety program. They are used to identify areas of strength as well as common errors or defects. Using State Water’s internal maintenance audits as case studies, the paper elaborates the role of maintenance audit program in enabling a cultural change to further include mechanical/electrical aspects and thereby enhance the longevity and safety of the assets.
Cultural Change – A Mechanical Perspective on Dam Safety Management
T. Mortimer, J. McNicol, P. Keefer, W. Ludlow
CS Energy’s Kogan Creek Coal Mine located in the Surat Basin in Queensland, services the 750MW coal fired, Kogan Creek Power Station. Strip mining generates large volumes of mine waste which is typically used to construct waste dumps. Recent work at the mine has focused on using mine waste to construct an ash storage facility to store ash that is piped over 5 km from the power station as a dense phase slurry. The use of mine waste to construct the ash storage facility provides significant cost and time savings, however a range of design, construction and operation issues needed to be addressed to operate a facility of this type.
This paper describes some of the key design, construction and operation considerations for the ash storage facility. Design considerations include pipeline transport through environmentally sensitive areas, addressing the stability of the embankment and the use of a partial LLDPE geomembrane lining system to reduce the risk of seepage from the storage. Construction considerations include post construction (pre ash deposition) floor treatment to reduce potential settlement. Operational considerations include ash slurry deposition, water management of the decant pond and progressive rehabilitation of the final landform.
2011 – Design, Construction and Operation of a Partially Lined, Ash Storage Facility Constructed from Mine Waste