N.M. Nielsen and L.Casey
An energy and water company spends $8 million on maintenance each year. This work is defined and scheduled through a maintenance management system, part of an enterprise solution that cost the company over $2 million for licence fees, management consulting and installation.
The company has an ageing asset base and has been spending $18 million annually on capital improvements. The work activities are selected to meet safety requirements, enhance reliability, improve plant and upgrade customer service, and are defined, prioritised and scheduled on Word and Excel, which are standard applications on the desks of the company’s engineers and accountants.
This company is a composite (typical) of many in the energy and water business.
The most significant business decisions that owners usually have to make are capital spending commitments to modernise energy and water assets. To be successful, strategies have to be devised to meet the overall strategic objectives of the business, and processes adopted based on a fully functional and integrated asset planning system.
‘Aptus’ is a web-based planning application built specifically for asset intensive businesses. It enables a consistent analytical framework using engineering knowledge and the dam owner’s financial criteria, to provide new perspectives and support strategic planning and decision making with triple bottom line reporting. Aptus is a proven resource to maximize the value of the asset portfolio and sustain the business into the future.
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To allow greater flexibility in their generation and hence a better response to the peaks in electricity demand, Southern Hydro decided to increase the Full Supply Level of Dartmouth Regulatory Dam by 3.5m using labyrinth Fusegates.
The Regulating Dam is located on the Mitta Mitta River, approximately 8 km downstream of Dartmouth Dam. It is a 23 m high concrete gravity structure with a 60 m long central spillway section. The dam forms the storage required for regulating releases from the Dartmouth Power Station back to the Mitta Mitta River, so as to satisfy environmental requirements.
Although this is the second Fusegate project in Australia it is unique in that difficult access conditions determined that construction in mild steel would be the most appropriate. Initial civil works involved construction of a flat sill to replace the Ogee spillway crest so that it could support the Fusegates. The installation contractor devised an ingenious method for installing the huge structures over the top of the gate-house which blocks direct access to the spillway. Design was very much undertaken with the installation method in mind to ensure a high quality project with minimum contractual risk.
This paper discusses the construction stage of this very interesting spillway modification.
Richard Olive John Wonnacott, Stefan Schwank
The Diavik Dyke was constructed in 2001/2 in a major sub-Arctic lake in Canada’s Northwest Territories, to permit an open-pit diamond mining operation. The dyke, 3.9km long, was built in water up to 20 metres deep in a period of 17 months. For ten months of this period the lake was frozen. The project was notable for the extreme climate, discontinuous permafrost in the dyke foundations, very difficult logistics and the exceptional environmental constraints.
Project economics dictated a short construction period to permit the early generation of revenue from the mine. To confidently deliver a secure dyke within the time frame, the world’s most technologically advanced cut-off wall equipment was designed and fabricated in Germany.
This paper provides an overview of the dyke and focuses in more detail on the specialty equipment used for the cut-off wall and foundation treatment.
This paper presents the findings of experimental investigation of internal erosion by the process of suffusion within embankment dams and their foundations.
Suffusion is the process by which finer soil particles are moved through constrictions between larger soil particles by seepage forces. Soils susceptible to suffusion are usually described as internally unstable. Understanding of the suffusion process is important to the assessment of the risk of internal erosion in an embankment dam and its foundation. Suffusion results in a coarser soil structure, leading to increased seepage, progressive deterioration of the dam or its foundation, and a higher risk of toe instability. Suffusion within the protective filter of a dam may result in a coarser filter, rendering it ineffective in protecting the core materials from erosion.
Two types of suffusion tests, namely the downflow test and the upflow test, have been conducted at the University of New South Wales. The downflow test aims at identifying the types of soils that are susceptible to suffusion, whereas the upflow test aims at identifying the hydraulic gradient at which suffusion is initiated. This paper presents the initial findings of the downflow test. Eighteen downflow tests have been carried out on fourteen clay-silt-sand-gravel soils. The Kenney and Lau (1985, 86) method, which is commonly used for assessing the internal stability of coarse-grained soils, appears to be too conservative when used to predict the internal stability of silt-sand-gravel or clay-silt-sand- gravel soils, whereas the Burenkova (1993) method appears to provide better predictions. Further testing is required to define more accurate criteria for determining the internal stability of broadly-graded clay-silt-sand-gravel soils.
The RCC design review and construction supervision of the 60m high Tannur Dam in Jordan was carried out by GHD, Australia.
The 220,000m3 of RCC was placed during February-December 2000; change to the sloped layer method was made once the dam reached 15m height. It produced a 50% increase in placing rate and a considerable saving in costs.
The use of the method is the first known use outside of China, where it was developed during the construction of the 130m high Jiangya Dam in 1997-8. The sloping of the 300mm thick layers of RCC across the dam from bank to bank at grades between 5-8% ensures subsequent layers of RCC can be placed within the initial set time of the lower layer and hence the RCC is monolithic across the lift joint.
This paper briefly describes the project in Jordan and then gives specific details of the use of the sloped layer method. Typical results from the quality control testing during placement and subsequent coring and testing of the lift joints are also provided. The benefits of its use in adverse climatic conditions, such as extreme heat or rainfall and the ways it can be integrated with forming the upstream-downstream slope are also discussed.
The sloped layer method is a significant advancement, particularly for large structures, where lift joint cohesion, tensile resistance and RCC placing rates are vitally important.
The main iron ore body at Cockatoo Island in the West Kimberleys forms a cliff face plunging steeply into the sea. It was mined by BHP down to low tide level, but the tidal range of 10 metres hampered operations. Being a very pure and sought after ore, various investigations were made to determine methods of extracting the ore below the sea. A coffer dam into the sea was investigated with the conclusion that the soft marine sediments and apparent artesian groundwater in the foundation posed a major risk and high costs.
The mine was sold to a smaller company who proceeded to win useful ore from the island. They also eyed off the undersea ore and approached GHD to use soft ground technology developed for the Derby Tidal Power Project. The soft marine sediments and apparent artesian groundwater conditions were investigated.
The paper describes the design processes involved to achieve dam stability in a space limited by lease boundaries and the desire to maximise the amount of ore that could be accessed. A key to the process was the development of construction techniques and core placement procedures that could cope with the tidal range. Timing aspects were crucial and were controlled by observations of an extensive array of instruments installed for control purposes.